Modeling an Inclusive and Sustainable Village-and Nypa-Based - - PowerPoint PPT Presentation

Modeling an Inclusive and Sustainable Village-and Nypa-Based Bioethanol Industry

Bioethanol

E-5 in 2009

E-10 in 2011

Philippine Biofuels Act of 2006 (Republic Act 9367)

1st International Energy Conference (EnerCon 2015), Acacia Hotel, Munti

1.Reduce dependence on imported fossil-based fuels; 2.Enhance the quality of the environment; and 3.Create opportunities for countryside socio-economic development

Early production

• f

bioethanol,

‘MMSU

95hBE’ First Trial Run on 20% hBE- gasoline blend Unveiling Hydrous Ethanol as Biofuel Blend Bulk Production and Road Testing of Hydrous Biofuel Process Optimization, Advocacy and LGU Engagement

Our project through the years..

MMSU Bioethanol Technology Adaptation and Deployment

Launching of Village-Scale MMSU Bioethanl Production Technology and Community Engagement

Building Community

• Based

Village- Scale Bioethanol Industry

Sugarcane and Sweet sorghum,

NIPA

& Inclusive

Growth

FOOD vs FUEL ?

Inclusive Growth Feedstock sustainability ?

TOTAL ETOH demand– 381.86 Ml

TOTAL AREA REQUIREMENT – 35,000 HA

WHY NIPA?

• 1. AVAILABILITY
• Sap contains 10-20% sugar;

1 -2 Li/day for 45 days

• Philippine Mangroves – 248,600 ha

(???)

• Philippine Nipa Plantation– 8,000 ha
• Pamplona, Cagayan-3,000 ha

(Potential 30M Li ETOH)

WHY NIPA?

• 2. SUSTAINABILITY
• Renewable - very efficient

converter of solar energy to sugar

• Grows in mangrove areas, along

tidal flat in coastal areas, brackish swamps and river deltas in the Philippines

• Climate-smart crop
• No maintenance for 50

years

WHY NIPA?

• 3. PROCESSABILITY
• Made simple-adoptable

and adaptable

• No yeast addition
• Only 2-step process

NOT 4! 95% Ethanol

Economic Potential of Nipa Bioethanol

1) Cost Of Production (Village Scale):

• Nipa -(PhP 36.68/L)
• Sweet sorghum (PhP 63.86)
• Coconut water (PhP 85.59)

2) Potential Ethanol yield

• 10,000L/ha for 2

season/year 3) Farmer’s Net Income/ha a) If sold at 45 for fuel blend: = PhP 83,200.00 b) If sold at PhP100 for other alcohol-based application = PhP 633,200.00

10

• 8,000 ha of Philippine

Nipa can potentially supply 96,000,000 L of bioethanol.

HOW DOES NIPA FITS IN THE BIOFUEL INDUSTRY?

11

PROJECTED LOCAL production capacity by 2016 - 305.12 Ml (80%) TOTAL ETOH demand based on Biofuel Act of 2006 – 381.86 Ml ACTUAL ETOH Production , 38.17% total DEMAND

38.17 from Sugar cane + 25.00 from Nipa = 63% ETOH production shortfall

& Inclusive Growth

BUILD AN INCLUSIVE and SUSTAINABLE VILLAGE-SCALE NIPA BIOETHANOL INDUSTRY

• a CONVERGENT project USAID SRRIDE, Department of Energy, PhilRice, NEDA, DENR, and Ethanol Producers

Association of the Philippines (EPAP)

A partnership agreement will soon be inked with the Ethanol Producers Association of the Philippines (EPAP). 95% Ethanol product will be refined in the industrial scale ethanol plant for quality control before going to the biofuel pipeline

850L Capacity

Parameters *Yr 1 **Yr 2 Yr 3 Yr 4 Yr 5

Bioethanol Refinery, units 5 15 35 65 100 Nipa stand, ha 5 15 35 65 100 Volume Nipa Sap, L 4,250 12,750 29,750 55,250 85,000 Ethanol yield (95%)/day 358 1,074 2,505 4,653 7,158 Ethanol (95%) production/mo 10,737 32,211 75,158 139,579 214,737

* Convergent Project of DOE, USAID STRIDE, EPAP , PhilRice; ** Y2 forward is open for investment

• Participation of small-scale producers in higher levels of vertical

integration in the bioethanol industry

• Generation of employment; Alleviation of rural poverty
• Maximization of the use of sustainable feedstocks
• Local ethanol sufficiency

.

Basic Elements of our Village- Scale Bioethanol Plant

1st International Energy Conference (EnerCon 2015), Acacia Hotel, Munti

• 850L Distiller : PhP 400K, 65-130L ETOH/day
• 200L Distiller: PhP 250K, 12-24L ETOH/day
• Deployable/distributive in remote areas
• Does not require running water
• Uses locally available feedstock
• Easy to operate and maintain

Vast Nipa Resource

• 2,214 ha in Pamplona and Abulug Cagayan
• 100ha/2,214 ha in Cabaggan, Pamplona, Cagayan

The Launching…..

Nip ipa Bio ioethanol production at the villa illage-le level (200L capacity distiller)

Participatory Technology Assessment and Diagnosis Participatory Science Intervention and Innovation LGU and Community Engagement Technology Deployment, Piloting and Immersion

Technology Management & Capacity Building

Vil illa lage ge- Sca Scale le Bioeth ioethan anol

• l

In Indu dustr stry y

PARTICIPATORY RESEARCH, DEVELOPMENT, AND EXTENSION SYSTEMS

The development of the technology...

Current state of the nipa “lambanog” technology

• Open air fermentation (aerobic): Ethanol yield- 3-4% v/v
• Wide mouth-vessel distiller with no cooling system; Ethanol purity-40%

• From open-air (aerobic) to anaerobic

condition

• From 3-4% to 7-8% ethanol yield
• From wide mouth-vessel distiller to

reflux distillation system

• From 40% to 95% ethanol purity

150L Capacity

Using technology options that infused science in the farmer’s traditional nipa winery practices

• Participatory R & D and validation
• LGU’s support and sustained

partnership

• Multi-perspective negotiations

• Piloting and community

immersion

• Participatory on-field trial and
• ptimization
• Distillation Efficiency:98-100%

850L for deployment

• n August 12, 2016

13L 13L 200L 200L

From the MMSU BIOETHANOL TEAM

AGYAMAN KAMI APO!

BIOETHANOL PRODUCERS- ACCREDITED

Bioethanol Producers (in operation) Project Location Annual Production Capacity (in million liters)

• 1. San Carlos Bioenergy, Inc. (2009)

Negros Occidental 40

• 2. Leyte Agri Corporation)

Ormoc City, Leyte 9

• 3. Roxol Bioenergy Corporation

La Carlota, Negros Occidental 30 4 Green Future Innovations San Miguel Isabela 54 5 . Balayan Distillery, Inc Batangas 30

• 6. Far Eastern Alcohol Corp.

Pampanga 15

• 7. Kooll Company , Inc.

Talisay City, Negros Occidental 14.12 8.Universal Robina Corp. Negros Oriental 30 TOTAL 222.12

(Data from by DOE-REMB)

1st International Energy Conference (EnerCon 2015), Acacia Hotel, Munti

BIOETHANOL PRODUCERS- Registered with Notice to Proceed

Bioethanol Producers (in operation) Project Location Annual Production Capacity (in million liters)

• 1. Cavite Biofuels Producers, Inc.

Magallanes, Cavite 38

• 2. Canlaon Alcogreen Agro-Industries Corp.

Bago City, Negros Occidental 45 Total 83

• 1. Absolut Distillers, Inc.

Lian, Batangas 30

• 2. Emperador, Distillers, Inc.

Nasugbo, Batangas 38.33 Total 63.33

(Data from by DOE-REMB)

1st International Energy Conference (EnerCon 2015), Acacia Hotel, Munti

BIOETHANOL PRODUCERS- with Pending Application

Total projected production capacity by 2016 305.12 Ml