Mitigating CUI Risk with Alkylated Amine Technology 2018 Agenda - - PowerPoint PPT Presentation

Mitigating CUI Risk with Alkylated Amine Technology

2018

• The Challenge
• Introducing Alkylated Amine Technology
• The Benefits
• Summary

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Agenda

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The Challenge

• Oil & Gas projects can involve thousands of pipe spools and valves
• All require different coating schemes depending on service conditions
• Such complexity can lead to coating application and installation errors

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In the -196°C to 230°C (-320°F to 446°F) temperature range, two specialist products currently dominate conventional specifications, but present challenges for large complex projects.

The Challenge

Epoxy Novolac Modified Silicone Aluminium Silicone Epoxy Mid-Coat Epoxy Tie-Coat Epoxy Phenolic Zinc Silicate

The Challenge

• IOZs require careful controls (DFT and humidity) to ensure correct application
• Industry guidance such as the NACE SP0198 standard discourages the use of IOZs under

insulation due to the reverse polarity phenomenon that accelerates carbon steel corrosion < 175ºC

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NACE SP0198

6 Protective Coatings

The Challenge

• Traditional epoxy phenolics are also known to be problematic:

– Poor crack resistance if the dry film thickness is too high – Slow drying below 10ºC (50ºF) Lead to poor CUI resistance if not properly controlled

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The Challenge

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Traditional solutions are problematic Is there a better way?

New Coating Technology

Alkylated amine epoxy technology Temperature resistant from

• 196ºC (-321ºF) to 230°C (446°F)

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The Benefits

Tolerance to over application

Test consists of heating to 200ºC for 8hrs and leaving to cool to ambient for 16hrs; test is repeated 5 times Standard Epoxy Phenolic 2 x 175µm stoved at 200ºC Standard Epoxy Phenolic 2 x 225µm stoved at 200ºC Alkylated amine 2 x 350µm stoved at 200ºC

The Benefits

Fast and low temperature curing = Productivity Increase

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Temperature Touch dry Hard dry Min Overcoating Max. Overcoating

• 5°C (23ºF)

7 hrs (N/A) 10 hrs (N/A) 14 hrs (N/A) 14 days (N/A) 10°C (50ºF) 5 hrs (8 hrs) 8 hrs (16 hrs) 10 hrs (36 hrs) 14 days (5 days) 20°C (68ºF) 4 hrs (6 hrs) 6 hrs (10 hrs) 7 hrs (20 hrs) 14 days (3.5 days 35°C (95ºF) 2 hrs (4 hrs) 4 hrs (7 hrs) 4hrs (16 hrs) 10 days (2 days) 20°C (68ºF) ambient temperature

Epoxy Phenolic System Alkylated Amine

Time to apply system Alkylated Amine in Black. Typical epoxy phenolic values in red 50% faster application

The Benefits

Excellent Corrosion Protection

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ISO 20340

Test Result Corrosion creep <3mm Blistering Rating 0 Rusting Rating 0 Cracking Rating 0 Adhesion >5 Mpa and <50% reduction

High DFT capability – exterior exposure

• In cyclic conditions, epoxy phenolic coatings are limited in corrosion resistance due to low

maximum DFT.

• Alkylated amine technology allows for additional thickness to be applied, reducing the

frequency of re-painting.

13 Protective Coatings

100µm 100µm 200µm 200µm

200µm total DFT 400µm total DFT  Extra durability when in ambient conditions Typical Epoxy Phenolic Alkylated Amine

Tolerance to M&R scenarios - hot application to 120°C No need to take the equipment out of service in order to carry out the coating application

The Benefits

Online Application – M&R

The Benefits

Reduced Specification Complexity

Alkylated Amine Alkylated Amine Steel Pipe Epoxy Zinc Silicate Steel Pipe Polyurethane Epoxy Zinc Epoxy Steel Pipe Polyurethane Epoxy Steel Pipe Polyurethane Epoxy Phenolic Steel Pipe Epoxy Phenolic

* Carbon or stainless steel

*Recommend topcoat for high UV/rainfall uninsulated environments.

*

16 Protective Coatings

Track Record

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Information >4,000L of Alkylated Amine was delivered for this project. Applied by Cameron in Italy, the product will be used on valves running at high temperature on the Yamal LNG Project in Russia. Project YAMAL LNG Project Benefit Site touch up down to – 5°C. Epoxy phenolic coatings would have required expensive heating arrangements.

Track Record 2016

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Information Myoungshinsa is a protective coatings distributor supplying applicators at the large DSME fabrication yard in Korea. >50,000 L Alkylated amine is being applied onsite

• ver the course of 2018.

Project Tengiz Oilfield Expansion Benefit Year round productivity where average daily temperature can be as low as 0°C.

Track Record 2016

Summary

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Excellent CUI resistance Excellent tolerance to over application + + Fast and low temperature curing

Summary

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Alkylated Amine Technology

• Reduces risk
• Reduces CUI

All coupled together with specification complexity reduction mean:

Thank You