MINING SUPPL Y is a n a ffirma b le MAYAS E NGINE E RING AND - - PDF document

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MINING SUPPL Y is a n a ffirma b le MAYAS E NGINE E RING AND - - PDF document

Contac ts de tails: Physic al Addre ss: 5, Ave nue L ub umb a shi T e l: +243 82 116 7097 Qua rtie r Ma ko me no Email: pa ul.nye mbo @ maya se ng ine e ring .c o m Co mmune L ubumb a shi Email: info @


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SLIDE 1

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

Contac ts de tails: T e l: +243 82 116 7097 Email: pa ul.nye mbo @ maya se ng ine e ring .c o m Email: info @ ma ya se ngine e ring .c o m We b site : www.ma ya se ngine e ring .c o m Physic al Addre ss: 5, Ave nue L ub umb a shi Qua rtie r Ma ko me no Co mmune L ubumb a shi Ré p ublique Dé mo c ra tique d u Co ngo

MAYAS E NGINE E RING AND CONSUL T ANT

is a n a ffirma b le pro fe ssio na l se rvic e s pro vide r ha ving imme nse c a pa b ilitie s. T he c o mpa ny is c urre ntly spe c ia lizing in the supply o f slurry pumps, de wa te ring pumps, e le c tric mo to rs, c o mpre sso r, a dva nc e d lining syste ms, we lding e q uipme nt, he a vy ma c hine ry a nd e a rthmo ving e q uipme nt, he a vy ma c hine ry a nd e a rth mo ving e q uipme nt spa re pa rts, lub ric a nts, e tc .

MINING SUPPL Y

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SLIDE 2

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

All we t e nd, me c hanic al and se al asse mbly par ts whic h inc lude :

Be aring asse mblie s

Gland asse mblie s

Pe de stals

Cove r plate s

F rame plate s

L ine rs

Impe lle rs

T hroat bushe s

Volute s

E xpe lle r ring arrange me nts

Me c hanic al se al arrange me nts

Stuffing boxe s

Joints

Shaft sle e ve s

Shaft spac e rs

Buc c ane e r Pumps and Par ts

Supply of robust and he avy duty slurr y pumps for all abrasive applic ations with a range of horizontal and ve rtic al c e ntrifugal pumps manufac ture d in South Afric a. Our pump range c onsists of the e quivale nts of the Warman AH, T ype P, MP, G, PCH, SP, SPR and DT V as we ll as the E nvirote c h C-5 high lift pump in low and high pre ssure .

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SLIDE 3

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

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SLIDE 4

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

MORE RE SIST ANT T HAN QUE NCHE D AND T E MPE RE D ABRASION RE SIST ANT ST E E L PL AT E S

He avy Duty Composite We ar Plate s Ultra-thin Composite We ar Plate s Ultra-thin Composite We ar Plate s Impac t Re sistant We ar Plate s

E xample s of Applic ations Ho ppe rs Sc re e ns Chute s F a ns Buc ke ts Cyc lo ne s Pipe wo rk Cla ssifie rs E lb o ws Mixe rs Armo uring Co nve yo rs

Composite We ar Plate s

Ba se me tal a nd c o a ting thic kne sse

se le c te d a c c o rding to the a pp lic a tio n

Cho ic e o f se ve ral c o a ting typ e s

Pre fe rre d so lutio n fo r ma inte na nc e

Sp e c ially a dap te d fo r app lic a tio ns whe re we ight is re stric te d

Mo re a da p ta ble , lighte r and ha rd e r

Ad va nta g e o us fo r mo ving pa rts

De sig ne d fo r ap plic a tio ns susc e p tible to a c o mb ina tio n o f we a r a nd impa c t

I d e a l so lutio n fo r ma te rial transfe r and tra nsp o rta tio n are a s

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SLIDE 5

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

Automate d we lding solutions for the r e pair

  • r

r e fur bishme nt of c omple x par ts.

Applic ations inc lude :

Chains

Drive soc ke ts

Mine c ar whe e ls

Cable s

She ave rs - T rac tor parts - Hamme rs

Disc s

Pipe s

Sc re ws

Cone s

Valve s

Crushe rs

Conve yors

Bars

Sproc ke ts

T ransmission parts

  • 1. E

le c tric Motors

WE G a nd o the r b ra nd s

  • 3. Parts for He avy Mac hine r

y and E arthmoving E quipme nt

I nc lud e pa rts fo r:

Ca te rpilla r

Be ll

L ie b he rr

T

  • yo ta

& o the rs

  • 2. De wate ring Pumps

Va rio us b ra nd s

Cor e d We lding Wir e s Othe r Pr

  • duc ts inc lude
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SLIDE 6

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

Manufac tur e and Re fur bishme nt of Stainle ss Ste e l Cathode s An inno va tive me tho d is use d o f we ld ing the c o ppe r ha ng e r b a r to the sta inle ss ste e l o r tita nium c a tho d e We c urre ntly use a c la dd e d he a de r b a r a nd all we ld ing is d o ne b y a ro b o tic we ld e r. T his inc re a se s the c o nd uc tivity in the c a tho d e , a nd b ring s hig he r yie ld re turns to o ur c usto me rs. Cathode De sign and Cladde d T e c hnology Due to the intric a te we ld o f c o ppe r to sta inle ss ste e l o r tita nium, we ha ve simplifie d the pro c e ss b y we ld ing sta inle ss ste e l / tita nium d ire c tly to sta inle ss ste e l / tita nium, b y utilizing c la dd e d b a r te c hno lo g y. T he c o ppe r b a rs a re no w c lad de d with sta inle ss o r tita nium b y me a ns o f a c he mic al e xtrusio n b o nd ing pro c T hro ug h this pro c e ss the c o ppe r a nd sta inle ss ste e l b e c o me a unity with a dd e d b e ne fits suc h a s:

I nc re a se d c o nd uc tivity

I nc re a se d pro d uc tio n d ue to simplic ity o f the we ld

I nc re a se d c o rro sio n re sista nc e

Stre ng the ns the c o ppe r ha ng e r b a r

I nc re a se d o ve rall d ura b ility CAT HODE RE F URBISHME NT

Quality re furb ishme nt o f Sta inle ss Ste e l Ca tho d e s

Re c o ve r pla te s a nd he a d e r b a rs

Quality re plac e me nt pa rts

Hig h Gra d e c o ppe r a nd Sta inle ss Ste e l use d

Pre c isio n we ld ing a nd re pa ir.

Cathode Re fur bishme nt

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SLIDE 7

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

We o ffe r a wid e ra ng e o f ta nk ho use furniture fo r the e le c tro winning ind ustry. Pro d uc ts o ffe re d inc lud e :

E nd Ce ll Ba rs

I nsula ting Pro d uc ts

F le xible Co nne c tio ns

Sta inle ss Ste e l Clamp Asse mblie s

Co ppe r I nte rc e ll Ba r

Spring L

  • a d e d Co nta c t Asse mblie s

Co ppe r Busb a r F a b ric a tio n.

E d g e Strips

He a d e r Ba rs

Valve Re pair T hank House F ur nitur e

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SLIDE 8

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

10ʺ KNIF E GAT E VAL VE

PROCE DURE

  • 1. Strip
  • 2. Sa nd bla st
  • 3. Wa sh
  • 4. Wire b rush
  • 5. We ld a nd ma c hine b o d y, g a te , a nd fla ng e s
  • 6. L

a p g a te a nd se a ts to ze ro to le ra nc e .

  • 7. Ma ke sure valve o pe ns a nd c lo se s e ffic ie ntly.
  • 8. Re pla c e yo ke nut, g la nd pa c king s, sha ft fa ste ne rs, a nd ha nd whe e l.
  • 9. Pre ssure te st a nd pa int
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MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

10ʺ PLUG VALVE

PROCE DURE

  • 1. Strip
  • 2. Sa nd bla st
  • 3. We ld a nd ma c hine b o d y a nd plug
  • 4. Ge a rb o x o ve rha ul
  • 5. Ma ke sure valve o pe ns a nd c lo se s e ffic ie ntly
  • 6. Ne w g land pa c king s
  • 7. Apply a ud ic o g re a se se ala nt
  • 8. Pre ssure te st a nd pa int

6ʺ SAUNDERS VALVE

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SLIDE 10

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

PROCE DURE

  • 1. Strip
  • 2. Sa nd bla st
  • 3. We ld a nd ma c hine b o d y a nd fla ng e s
  • 4. Re pla c e (ne w) d ia phra g m
  • 5. Rub b e r line b o dy
  • 6. Ma ke sure valve o pe ns a nd c lo se s e ffic ie ntly
  • 7. Re pla c e thrust b e a ring , yo ke nut, g la nd pac king s, sha ft fa ste ne rs, a nd ha nd whe e l.
  • 8. Pre ssure te st a nd pa int

18ʺ BUT T E RF L Y VAL VE

PROCE DURE

  • 1. Strip
  • 2. Sa nd bla st
  • 3. We ld a nd ma c hine b o d y a nd fla ps
  • 4. Re pla c e E

PDM line r

  • 5. Ma ke sure valve o pe ns a nd c lo se s e ffic ie ntly
  • 6. Re pla c e ro lle r b e a ring s, sha ft, T

e flo n spa c e rs, b ushe s, a nd fa ste ne rs

  • 7. F

a b ric a te ne w ha nd whe e l

  • 8. Pre ssure te st a nd pa int.
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SLIDE 11

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

6ʺ NON RET URN VAL VE

PROCE DURE

  • 1. Strip
  • 2. Sa nd bla st
  • 3. We ld a nd ma c hine b o d y, fla ng e s, a nd fla ps
  • 4. F

la ps a nd se a ts la ppe d to ze ro to le ra nc e

  • 5. Re pla c e spring s a nd fa ste ne rs
  • 6. Re pla c e sha fts a nd fla ps
  • 7. Pre ssure te st a nd pa int

12ʺ GAT E VAL VE

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SLIDE 12

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

PROCE DURE

  • 1. Strip
  • 2. Sa nd bla st
  • 3. We ld a nd ma c hine b o d y a nd fla ng e s
  • 4. Ga te a nd valve fa c e s we lde d , ma c hine d and la ppe d to ze ro to le ra nc e
  • 5. So lid we d g e rub b e r-line d
  • 6. Ge l c o a t pa inte d o n the lining
  • 7. Ma ke sure valve o pe ns a nd c lo se s e ffic ie ntly
  • 8. Re pla c e yo ke nut, thrust b e a ring , g la nd pac king s, fa ste ne rs a nd ha nd whe e l
  • 9. Pre ssure te st a nd pa int

16ʺ RO T ARY DISC VAL VE

PROCE DURE

  • 1. Strip
  • 2. Sa nd bla st
  • 3. We ld a nd ma c hine b o d y
  • 4. F

a b ric a tio n o f mo ld a nd po lyline b o dy

  • 5. Ma c hine ne w sha ft a nd lo c k nut. F

a b ric a te yo ke nut (b ro nze ), g la nd fo llo we r, fla ng e s, pipe , a nd pa n

  • 6. Re pla c e ha nd whe e l a nd la nte rn ring
  • 7. Pre ssure te st a nd pa int.
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SLIDE 13

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S

E XAMPL ES OF VAL VE S REPAIRE D F OR OT HE R MINES

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SLIDE 14

MAYAS E NGINE E R ING AND CONSUL T ING – MINING SUPPL IE S