MES OT/IT Convergence Martin Kelman MES Senior Consultant The - - PowerPoint PPT Presentation

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Martin Kelman

MES OT/IT Convergence

MES Senior Consultant

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2

Company History

1986 2012 2006 2001 1996 1991 Start Ups

Trading – Automation Services – MES Services – Global Partner

Acquisitions

Sustainable Development

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The Knowledge Partner

Control Technology SCADA / HMI Communication & Networks Databases Supply Chain Management Quality, Lean, Six Sigma Manufacturing Execution Systems Programming Languages

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IT / OT Convergence – The Problem

Enterprise Site Area Cell Unit Equipment Module Control Module I/O Network Control Network HMI PLC Data Centres WAN PCs Servers LAN Sensors Drives Information Technology Operational Technology

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Architectural Trends

Virtualisation

• Cost of Ownership

System Integration - Faster time to Market Data Integration

• Simplification

Centralisation

• Cost of Ownership

Big Data

• Process Improvements

Security

• IPR, Compliance

Multi Vendor

• Complexity

Information Technology Operational Technology

Automation

• Faster Production

Robots

• Reduce Labour

Auto Test

• Reduce Labour

Standards

• Better Quality

Knowledge

• Shared

Networks

• An Enabler

New Factories

• New Technology

Ernst and Young’s 2002 – 80% of Manufacturing IT Projects are managed by Corporate IT and 3% by Manufacturing.

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Integration Challenges

Measurement

• Single Part Flow
• Part Program
• Quality /Process Data

Machining

• Single Part Flow
• Part Program
• Process/Tool Data

Batch Processing

• Multiple Batches
• Recipe Parameters
• Process/Equipment Data

Flow Line

• Continuous Flow
• Recipe/Changeover
• Process/Equipment Data

Automated Cells Assembly

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Architecture Constraints on OT

• Enterprise MES
• Technical LAN

 VLAN Configuration  Firewall Settings  Fixed IP Addresses

• OEM Remote Access
• Manufacturing Intelligence

 Many Data Sources  Many Manufacturing Facilities  Single Reporting Portal

• Global Active Directories

 Single logon Details

• Machine Data Exchange

 Security  Data Volumes  Data Frequency  Data Reliability

• Standard Client Builds

 Standard OS Build  Patch Management  Anti Virus  Approved Applications  Unmanaged Shopfloor Clients  Functional User Accounts

• Shop floor IT/OT Support

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Manufacturing 2.0

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The Internet of Things

Unit Equipment Module Control Module Control Network HMI PLC Sensors Drives Operational Technology De-centralise Network Data The Internet of Things (IoT) is the interconnection

• f uniquely identifiable embedded computing

devices within the existing Internet infrastructure. Control

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The Internet of Things / Industry 4.0

Network Data

• Wireless Networking (LAN, G4/G5, RFID, ZigBee)
• Security
• WAN Orchestration
• High Speed (OPC UA)

Control

• Data Type Alignment (WBF)
• Standard Data Schemas (B2MML, OAGIS)
• Big Data Analytics
• Inter device communications and routing (SOA)
• Distributed Intelligence
• Deterministic Program Execution
• High Speed
• Real world inputs/ outputs

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