McNally Industries, LLC 340 West Benson Avenue, Grantsburg, WI - - PowerPoint PPT Presentation

McNally Industries, LLC

340 West Benson Avenue, Grantsburg, WI 54840|715‐463‐8300

Business Structure

(Defense) (Aerospace) (MRO) (Oil & Gas)

Who We Are

• Certified Small Business; Registered SAM, JCP, DDTC/ITAR, AS9100C
• Serving the Department of Defense and DoD Prime Contractors

continuously since 1942

A Legacy of Serving DoD Since 1942

What We Do

Capabilities

• CNC Machining (Milling & Turning)
• Design Engineering
• CAD Modeling/CAM Programming
• Assembly & Testing
• Maintenance, Overhaul & Repair
• Welding & Metal finishing
• NDT

Facilities (Grantsburg)

• 50,000 ft2 Manufacturing
• 5,000 ft2 Administrative
• 5,000 ft2 Engineering
• 10,000 ft2 MRO, Assembly & Test
• 6,000 ft2 Northern Pump

Robust Quality Control Systems

• AS9100 Rev. C
• On-site DCMA QAR

Small Business Benefits, Large Business Capabilities

Who We Serve

Activity Overview

DESIGN ENGINEERING PRODUCTS

Phalanx Pump Helicopter GSE L-3 Trans Pump Northern Pump Mk-6 Ammo Hoist

OVERHAUL & REPAIR / ASSEMBLY & TEST

Phalanx Pumps Northern Pumps Mk-6 Ammo Hoists Naval Pilot Valves

PRECISION MACHINING & FABRICATION

Mk-6 Ammo Hoist Components OATK Medium Caliber Weapon System Components Mortar Bipods L-3 Trans Pump Components Spare parts for many Air, Land, and Sea platforms

Design Engineering

• New product design and product improvement

for safety, reliability, maintainability and performance

 Phalanx Pump, L-3 Pump, UH-60 & CH-47 GSE

• Sustainment and upgrade of legacy military

equipment facing issues with availability, lead time and price

 M-134 Minigun  U.S. Air Force L60 40mm Cannon  GAU-8 Breech Bolt

Design Engineering Continued...

 Engineering Services Include  Program Management  Concept Development & Requirements Analysis  System Engineering & Integration  Redesign and Modernization  TDP Development and Documentation  Solid Modeling  Test Development & Evaluation  Prototyping

Design for Manufacturability

Design Engineering

Form, Fit, Function Product Design Documentation Test Requirements Manufacturing Engineering Manufacturability Cost Analysis Process Development Quality Planning One Service Covering Both Integrated Design and Manufacturing Review Prototypes Test Assets Testing Production Readiness Review

MK6 Ammunition Hoist for MK45 Gun

• OEM supplier for the U.S. Navy since 1987

 International Navies since early 1990’s

• Designated Overhaul Point (DOP)

 Assigned by NAVSEA/U.S. Navy



Complete Assembly, Testing & MRO

Excalibur N5 Ramming Sheath

• Designed to feed the 5” N5 round through

the Mk6 Ammo Hoist

• Concept development, Prototyping,

Assembly & Testing

Phalanx CIWS Coolant Pump

• Designed by McNally as a replacement for

legacy pumps

• System Improvements

 Longer life cycle  Better performance

• Complete Assembly, Testing & MRO

L‐3 Transmission Pump

• Up-armored Bradley

 800 hp engine  Upgraded transmission by L-3

• McNally designed Transmission

Lubrication Pump

 Engineered for serviceability

• Army plans to upgrade to the new

drivetrain for BFVs and Paladins

Helicopter GSE

• Ground Support Equipment

 Special application tools  Maintenance kits

• Work closely with operators and program management offices

 UH-60, CH-47, OH-58  Redstone Arsenal Fielded as part of the U.S. Army’s Black Hawk Deployment Support Kit

Ground Support Equipment

• Tools for maintenance
• UH-60 & CH-47 Blade Clamps

 A safer and more efficient way to handle main rotor blades  Protects the Warfighter, Aircraft, and Blades

Cables & Electrical Assemblies

Capabilities

• Electro-mechanical, circuit card,

and cable assembly

• Low voltage continuity testing
• Hipot testing
• J-STD-001 soldering
• Inferred transmitted & detector

OATK Legacy Components

• M242, Mark 44, M230, and Bush III

7.62 Weapon Systems

• 7.62 Bushmaster Chain Gun

 Designed and developed in conjunction with ATK  95% of system completed by McNally

7.62 Weapon Systems

• 7.62 M134 Mini-Gun

 Designed and developed in a fully manufacturable Technical Data Package for this system  Manufacture, assemble and test 10 systems for testing at Aberdeen Proving Grounds

Northern Pump

• Premiere manufacturer of positive displacement custom gear pumps

 High discharge pressures, accurate flow rates, perform at high temperatures.

• Oil & Gas/Defense Industries

 Transport & metering of crude oil & hydrocarbons  Refineries, offshore platforms, industrial facilities



Design, Manufacture, MRO & Testing

 Performed at McNally

Recent Capital Investments

• Travel 41.3”/20.9”/20.1”
• Spindle 50 Taper/40 hp/15,000 RPM
• 1100 in/min Rapid, 1100 in/min Cutting
• DDRT (Direct Drive Rotary Table)
• High Rigidity- Slideways on all axes
• NVX 5100 VMC

• NHX 5000 HMC
• Travel 28.7”/28.7”/34.6”
• Spindle 40 Taper/30 hp/12,000 RPM
• 2300 in/min Rapid, 2300 in/min Cutting
• High Rigidity “Step” X-Axis

‐ VF‐6 Super‐Speed VMC

• Travel 64”/32”/30”
• Spindle 30 hp, 15,000 RPM
• 1200 in/min Rapid, 833 in/min Cutting
• Full 4th Axis w/Horz. Tombstone

Major Equipment

• Mills

 DMG Mori NVX 5100  DMG Mori NHX5000  Mazak HCN6000  Makino A51 (2)  Mori-Seki SH-50 (2)  Haas HS-1  Haas VF-2  Haas VF-6  Kitamura Mycenter 4xi  Mori-Seki SV-500  Haas Super Minimill  Hurco Hawk 30

 Mill/Turn

 (2) Mazak Nexus 250 MSY

 Lathes

 Mazak 20HP  Mazak 350 30NT  Mazak 28N  Mazak 10N

 EDM

 Mitsubishi FX20 Wire EDM  Charmilles Robofil 440cc Wire EDM  Sodick AM35 Sinker EDM  Hansvedt CS-2 Sinker EDM

 Grinders

 Okamoto O.D. Grinder  Okamoto I.D. Grinder  Okamoto Surface Grinder (3)

NEW Fortus 250mc 3D Printer

• Enhanced design capability
• Form, Fit and Function tool
• Programming acceleration
• Quality inspection benefits

NEW ERP System

• Advanced Planning and Scheduling (APS)
• Manufacturing Execution System (MES)
• Customer Relationship Management (CRM)
• Quality Management
• Lean Scheduling
• Project Management
• Financials
• Dashboards