McNally Industries, LLC 340 West Benson Avenue, Grantsburg, WI 54840|715 ‐ 463 ‐ 8300
Business Structure (Defense) (Aerospace) (MRO) (Oil & Gas)
Who We Are • Certified Small Business; Registered SAM, JCP, DDTC/ITAR, AS9100C • Serving the Department of Defense and DoD Prime Contractors continuously since 1942
A Legacy of Serving DoD Since 1942
What We Do Capabilities • CNC Machining (Milling & Turning) • Design Engineering • CAD Modeling/CAM Programming • Assembly & Testing • Maintenance, Overhaul & Repair • Welding & Metal finishing • NDT Facilities (Grantsburg) • 50,000 ft 2 Manufacturing • 5,000 ft 2 Administrative • 5,000 ft 2 Engineering • 10,000 ft 2 MRO, Assembly & Test • 6,000 ft 2 Northern Pump Robust Quality Control Systems • AS9100 Rev. C • On-site DCMA QAR Small Business Benefits, Large Business Capabilities
Who We Serve
Activity Overview DESIGN ENGINEERING PRODUCTS Mk-6 Phalanx Helicopter L-3 Trans Northern Ammo Pump GSE Pump Pump Hoist OVERHAUL & REPAIR / ASSEMBLY & TEST Mk-6 Naval Pilot Phalanx Northern Ammo Valves Pumps Pumps Hoists PRECISION MACHINING & FABRICATION Mk-6 Ammo OATK Medium L-3 Trans Spare parts for many Mortar Caliber Weapon Pump Air, Land, and Sea Hoist Bipods System Components platforms Components Components
Design Engineering • New product design and product improvement for safety, reliability, maintainability and performance Phalanx Pump, L-3 Pump, UH-60 & CH-47 GSE • Sustainment and upgrade of legacy military equipment facing issues with availability, lead time and price M-134 Minigun U.S. Air Force L60 40mm Cannon GAU-8 Breech Bolt
Design Engineering Continued... Engineering Services Include Program Management Concept Development & Requirements Analysis System Engineering & Integration Redesign and Modernization TDP Development and Documentation Solid Modeling Test Development & Evaluation Prototyping
Design for Manufacturability Design Engineering Manufacturing Engineering Form, Fit, Function Manufacturability Product Design Cost Analysis Documentation Process Development Test Requirements Quality Planning One Service Covering Both Integrated Design and Manufacturing Review Prototypes Test Assets Testing Production Readiness Review
MK6 Ammunition Hoist for MK45 Gun • OEM supplier for the U.S. Navy since 1987 International Navies since early 1990’s • Designated Overhaul Point (DOP) Assigned by NAVSEA/U.S. Navy Complete Assembly, Testing & MRO
Excalibur N5 Ramming Sheath • Designed to feed the 5” N5 round through the Mk6 Ammo Hoist • Concept development, Prototyping, Assembly & Testing
Phalanx CIWS Coolant Pump • Designed by McNally as a replacement for legacy pumps • System Improvements Longer life cycle Better performance • Complete Assembly, Testing & MRO
L ‐ 3 Transmission Pump • Up-armored Bradley 800 hp engine Upgraded transmission by L-3 • McNally designed Transmission Lubrication Pump Engineered for serviceability • Army plans to upgrade to the new drivetrain for BFVs and Paladins
Helicopter GSE • Ground Support Equipment Fielded as part of the U.S. Army’s Black Special application tools Hawk Deployment Support Kit Maintenance kits • Work closely with operators and program management offices UH-60, CH-47, OH-58 Redstone Arsenal
Ground Support Equipment • Tools for maintenance • UH-60 & CH-47 Blade Clamps A safer and more efficient way to handle main rotor blades Protects the Warfighter, Aircraft, and Blades
Cables & Electrical Assemblies Capabilities • Electro-mechanical, circuit card, and cable assembly • Low voltage continuity testing • Hipot testing • J-STD-001 soldering • Inferred transmitted & detector
OATK Legacy Components • M242, Mark 44, M230, and Bush III
7.62 Weapon Systems • 7.62 Bushmaster Chain Gun Designed and developed in conjunction with ATK 95% of system completed by McNally
7.62 Weapon Systems • 7.62 M134 Mini-Gun Designed and developed in a fully manufacturable Technical Data Package for this system Manufacture, assemble and test 10 systems for testing at Aberdeen Proving Grounds
Northern Pump • Premiere manufacturer of positive displacement custom gear pumps High discharge pressures, accurate flow rates, perform at high temperatures. • Oil & Gas/Defense Industries Transport & metering of crude oil & hydrocarbons Refineries, offshore platforms, industrial facilities Design, Manufacture, MRO & Testing Performed at McNally
Recent Capital Investments
- NVX 5100 VMC Travel 41.3”/20.9”/20.1” • Spindle 50 Taper/40 hp/15,000 RPM • 1100 in/min Rapid, 1100 in/min Cutting • DDRT (Direct Drive Rotary Table) • High Rigidity- Slideways on all axes •
- NHX 5000 HMC Travel 28.7”/28.7”/34.6” • Spindle 40 Taper/30 hp/12,000 RPM • 2300 in/min Rapid, 2300 in/min Cutting • High Rigidity “Step” X-Axis •
‐ VF ‐ 6 Super ‐ Speed VMC Travel 64”/32”/30” • Spindle 30 hp, 15,000 RPM • 1200 in/min Rapid, 833 in/min Cutting • Full 4 th Axis w/Horz. Tombstone •
Major Equipment • Mills Lathes DMG Mori NVX 5100 Mazak 20HP DMG Mori NHX5000 Mazak 350 30NT Mazak HCN6000 Mazak 28N Makino A51 (2) Mazak 10N Mori-Seki SH-50 (2) Haas HS-1 EDM Haas VF-2 Haas VF-6 Mitsubishi FX20 Wire EDM Kitamura Mycenter 4xi Charmilles Robofil 440cc Wire EDM Mori-Seki SV-500 Sodick AM35 Sinker EDM Haas Super Minimill Hansvedt CS-2 Sinker EDM Hurco Hawk 30 Grinders Okamoto O.D. Grinder Mill/Turn Okamoto I.D. Grinder (2) Mazak Nexus 250 MSY Okamoto Surface Grinder (3)
NEW Fortus 250mc 3D Printer • Enhanced design capability • Form, Fit and Function tool • Programming acceleration • Quality inspection benefits
NEW ERP System • Advanced Planning and Scheduling (APS) • Manufacturing Execution System (MES) • Customer Relationship Management (CRM) • Quality Management • Lean Scheduling • Project Management • Financials • Dashboards
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