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Location Key Facts Core Business Design and manufacture - - PowerPoint PPT Presentation
Location Key Facts Core Business Design and manufacture - - PowerPoint PPT Presentation
Location Key Facts Core Business Design and manufacture management of heavy machined steel structures and components for steel mill industry. Sales up to 40 MLN Staff 190 person Area of shops 35.000 m (covered),
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Location
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Key Facts
- Core Business
Design and manufacture management of heavy machined steel structures and components for steel mill industry.
- Sales
up to 40 MLN €
- Staff
190 person
- Area of shops
35.000 m² (covered), Tot. Over 80.000 m²
- Max. lifting capacty
up to 100 tons / pieces
- Max hight
10 mt under the crane hook
- Weld Thickness
up to 450 mm
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Fiscal Offices: Milan Plant Offices: Buia Employees: 70 person Departmens: Design; Ndt; Production Pwht; managment; Sandblasting Cutting; Painting Welding; Assembly Board: 100% Pelfa Fiscal and plant Offices: Buja Employees: 40 person Departmens: Machining Dimensional inspection Board: 80% Pelfa Fiscal Offices: Brescia Plant Offices: Cuneo Employees: 40 person Departmens: Cutting Welding Machining Sandblasting Painting Assembly
PARTNERS and RESPONSABILITIES
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BOARD Fabbro Redento (P) Fabbro Daniele Forgiarini Andrea Bertino Alessandro Fabbro Indira
Purchasing Department Quality Control Safety & Accident Prevention Commercial Department Administration Offices Project Management
PELFA GROUP - Organization Chart PRODUCTION
- ASSEMBLY
- PWHT
- MACHINING
- DIMENSIONAL INSPECTION
- CUTTING
- BENDING
- WELDING
- NDT
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gas cutting forming & welding heavy machining assembly & testing light machining
AERIAL VIEW OF PELFA GROUP SRL
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AERIAL VIEW OF CSP SRL
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Our Experience since more than 35 years MELT SHOP:
- Scrap bucket
- Tilt frame
- EAF Furnace
– Upper sheel – Lower sheel – Cooling pannel (copper and steel) – Elbow and roof
- Roof lifting system
- Electrode arm, holder and column
- Oxygen lance
- Steel ladles up to 150 Ton
- Ladle cars
- Design and manufacture new plant or equipment
- Revamping/Modernisation of an Existing Plants
- Supply parts and components in small or large quantities on turn-key basis
- Components and Spare Parts
- Training and Consulting Services
ROLLING MILL:
- Kick In / Kick Off
- Reheating furnace
– Walkinghearts Furnace – Walking beam Furnace
- Rolling mill
- Convertable rolling mill stands
- Roughing stands
- Cooling beds
- Component and spare parts
EQUIPMENT FOR SECONDARY METALLURGY:
- Vacuum tank and cover
- Vacuum cover lifting system
- VD/VOD cover transfer car
- Oxygen lance
- Water cooling system
- Platforms
- Ladle Furnaces
- Hydraulic and electric control system
- AOD
- Component and spare parts
CONTINUOUS CASTING:
- Ladle turret and components
- Moulds
- Tundish
- Ingot mould
- Oscillating work bench
- Casting segments
- Segments with special rollers
- Straightener units
- Roller way
- Cooling beds
- Billet transfer
- Casting cladded rolls
- Shears
- Component and spare parts
FORGING
- Design and supply complete plant
- Parts for presses and manipulator
HYDRO PLANTS
- Hydro plant and equipment
CRANE
- Gantry cranes
- EOT cranes
- Teeming cranes
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GAS CUTTING: 3.500 m2 AREA
Cutting equipment GAS:
- Max. cutting thickness 450 mm
PLASMA:
- Max. cutting thickness 20 mm
- 100% Material traceability
- Material certificate 3.1 or 3.2
- Stock of plate for quick job startup
(Ex: S355J2 from Thk. 5 to 200mm, S460ML, S690QL)
- 100% Qualified supplyer
- Materials puarchased directly from
rolling mills.
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BENDING and SAWING MACHINE AREA
Bending equipment (MG Callender)
- *Range of plate Thk:
5mm ÷ 150mm
- *Max. Whide:
3100mm
- *Max. Hight Diameter: 6mt
(*: bending radius depend of measure W, L, Thk)
Press equipment
- Up to 1000 Tons
Sawing equipment (Mep)
- Max. Plate Whide:
300mm
- Max. Diameter:
300mm
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WELDING: 5.000 m2 AREA
Quality system according: EN 1090-2 (EXC4), UNI EN ISO 3834-2, EN 15085 CL.1
Spiral case under tack weld Procedure
- Welding Procedure
Specification
- EN ISO 15614-1
(MIG/MAG, TIG, SAW)
Equipment
- More than 50 Welding
machine
- 3 Submerged Arc
- All calibrated welding
equipment NDT
- Personnel Qualified EN473
– Level. 2 and SNTC
- VT – Level 2
- LP – Level 2
- MT – Level 2
- UT – Level 2
- RX – Level 2
- All calibrated equipment
Consumables
- Welding wire
Certified 3.1 CE Bottom part of furnace Overlay Welding Welders
- Qualified personnel
according EN 287-1
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» Ø MAX: 8000 mm »
- MAX. HIGHEST:
4000 mm » AXIS RANGE: X1 - X2: 6500 Z1 - Z2: 2000 » CROSS BEAM W1a – W2b: 3000 » PLATEAU Ø 6300 CNC: SIEMENS 840D SPINDLE SPEED: 0 - 50 TILTING HEAD AXIS A + B CU1: CHANGING TOOL “TURNING” 6 pos. CU2: CHANGING TOOL “MILLING” 16 pos.
- MAX. WEIGH ACCEPTED 150 TON
Heavy machining: VERTICAL LATHE
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Main measure: ZAYER Gantry milling machine 3 axis 16000 x 4500 x h4000 ZAYER Gantry milling machine 5 axis 1500 x 1000 x h800 CNC boring machine 16000 x 3500 x h1700 CNC boring machine 8000 x 2000 x h1500 CNC horizontal lathe D 1800 x 12000 CNC horizontal lathe D 1800 x 12500 CNC horizontal lathe D 600 x 6000 CNC vertical lathe D 8000 x h4000 CNC vertical lathe D 2600 x h1600
Heavy machining: GANTRY ZAYER
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Technical Specification: Charge dimension: 9x9x6 Mt Max capacity: 100 Ton Heating rate: 0÷160°C/h programmable Cooling rate: 0÷80°C/h programmable
Heat treatment Oven
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Our main references
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