KNEST MANUFACTURERS LLP PUNE, MAHARASHTRA - 411018 ALUMINIUM - - PowerPoint PPT Presentation

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KNEST MANUFACTURERS LLP PUNE, MAHARASHTRA - 411018 ALUMINIUM - - PowerPoint PPT Presentation

Dec 27, 2023 426 likes •1.1k views

KNEST MANUFACTURERS LLP PUNE, MAHARASHTRA - 411018 ALUMINIUM FORMWORK This system is a set of formwork panels precisely manufactured from aluminium alloy and connected together to form a mold into which concrete is poured. Panels are

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KNEST MANUFACTURERS LLP

PUNE, MAHARASHTRA - 411018

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ALUMINIUM FORMWORK

  • This system is a set of formwork panel’s precisely

manufactured from aluminium alloy and connected together to form a mold into which concrete is poured.

  • Panels are light weight avg 25kgs/sqm but very strong

to withstand pressure up to 80 kN/m2.

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When it is Suitable ..?

  • Mass Housing
  • No. of Repetitions Are More
  • Typical Floors
  • Fast Construction Required
  • High Quality
  • Column Less Structure
  • Highly Suitable To Load Bearing Structure (Shear wall)
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Formwork assembly

On leaving the factory all panels are clearly labeled to ensure that they are easily identifiable on site and can be smoothly fitted together using the formwork modulation drawings. All formwork begins at a corner and proceeds as per following sequence – 1. Wall panel erection 2. Wall top/beam panel erection 3. Soffit length panels 4. Deck panels 5. Kicker panels

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Formwork assembly

  • SIMPLICITY – PIN AND WEDGE SYSTEM

The panels are held in position by a simple pin and wedge system that passes through holes in the outside rib of each panel. The panels fit precisely, simply and securely and require no bracing.

  • Pin
  • Stub
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Components of Aluminium Formwork

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Beam components

Prop Head Beam Side Panel Beam Soffit Panel Beam Soffit Bulkhead

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Deck components

Deck Panel Deck Prop Deck Mid –Beam Soffit Length Deck End –Beam

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Other components

Internal Soffit Corner External Soffit Corner External Corner Internal Corner

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Wall components

Wall Panel Rocker Kicker

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Work cycle of aluminum formwork

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Day 1 – Reinforcement fixing

  • f one side
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Day 2 - Formwork Fixing of first side & reinforcement Fixing of second side

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Day 3 - Deck formwork of first side & vertical formwork of second side

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Day 4- Slab reinforcement of Part 1, Deck formwork of part 2

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Day 5 – Concrete of Part 1 , slab reinforcement part 2

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Day 6 concrete of part 2

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Comparison between aluminum formwork & Conventional formwork system

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Sr No Characteristic Aluminium formwork system Conventional Formwork system 1 Speed of construction 6 days cycle per floor 10-15 days cycle per floor 2 Quality of surface finish Excellent - plastering is not required Bad 3 Pre-planning of form work system Required Not Required 4 Type of construction Cast in situ cellular construction Simple RCC framed construction 5 Wastage of form work material Very less In great amount 6 Accuracy in construction Accurate construction Less than Aluform 7 Coordination between different agencies Essential Not necessrily required 8 Resistance to earthquake Good resistance Less than Aluform 9 Reusage value 250-300 15-20

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Advantages of Aluminium Formwork

Aluminium formwork is specifically designed to allow rapid construction of all types of architectural layouts. 1) Total system forms the complete concrete structure. 2) Custom designed to suit project requirements. 3) Unsurpassed construction speed. 4) High quality finish. 5) Cost effective. 6) Panels can be reused up to 250 times. 7) Erected using unskilled labor.

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Advantages of Aluminium Formwork

▪ Easy to handle. ▪ Aluminum does not rust like steel; therefore, the Aluminium formwork can

be reused hundreds of times.

▪ Formwork is made with an aluminium alloy, which has high tensile strength

and is also very hard.

▪ Saving on overhead expenses due to speedy construction. ▪ Doesn’t require timber or plywood for construction activities so, it saves the

environment.

▪ Casting of walls and slabs possible simultaneously. ▪ Doesn’t require skilled labour. ▪ Less debris generation. ▪ Higher scrap value. ▪ Carpet area will increase. ▪ Collect the best premium from the customer, because of 100% RCC

buildings.

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Why Knest Aluform?

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Knest Advantage

  • At KnestAluminium Formwork we use state of the art modern design & manufacturing technology.
  • Our panels are designed to bear up to 80kN/m2 load which is highest amongst industry.
  • We use state of the art automated robotic welding – so our panels can last for very long time achieving

very high repetitions.

  • W

e use state of art plasma cutting technology allowing us to maintain very tight tolerances resulting in exact dimensions of concrete structures.

  • We use special imported tooling for punching holes in panels – resulting in absolutely no gap in our

formwork panels – giving superior finish.

  • Our specialized 3D design software allows us to guide you from the very beginning and help in better

formwork planning to save costs.

  • Our 3D execution drawings are very easy to understand for unskilled labors – resulting in faster cycle

times.

  • We use state of the art tracking system to track every single part and child part in our factory resulting in

faster production time and very high quality control.

  • Our manufacturing facility is amongst the largest in country, spread on 3 acres in industrially developed

city of Pune.

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Knest Advantage

Process flow

4.

  • Modulation drawings are prepare

by Knest 5.

  • Manufacturing is started

6.

  • Mock-up is done at factory

1.

  • Receipt of structural & architectural

drawings from client 2.

  • Shell plan is prepared by Knest

3.

  • Shell plan is approved by client
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Knest Advantage

  • Alloy Grade – aluminum 6061 T6
  • Load bearing capacity–

– 80kN/m2

  • Unit wt. of formwork – 25 kg/sq.m
  • Welding – Automated - robotic
  • Repetition- more than 250 times
  • Side Rail – 65mm
  • Supporting System-- Adjustable propping MS
  • Panel Inter connection- Pin &Wedge
  • Slab cycle time – 6-7 days
  • Standard Panels – 600W 2250, 450W 2250, 600 D 1200, 450 D 1200
  • Striking Time – Vertical shutter 16 hrs , slab and soffit 72 hrs
  • Lifting of formwork- Manual lifting, Crane or other mechanical equipment not

required

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Knest Advantage

Load bearing :- Our panels are designed to bear loads upto 80 kN/m2 which is amongst highest in industry – allows for very little deflection & much higher repetitions

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Knest Advantage

Factory setup :- Automated robotic welding for consistent high quality welding – which leads to increased life cycle of

  • ur panels – achieving very high repetitions.
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Knest Advantage

Factory setup :- High quality plasma cutting allows us to achieve very tight tolerances – which leads to perfect dimensions of concrete structures.

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Knest Advantage

Factory setup :- Special imported dies for punching – allows us to obtain accurate holing on panels – ensure zero gap between panels

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Knest Advantage

Factory setup :- State of the art tracking system to track every main part & child part – allowing us to maintain strict quality control.

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Knest Advantage

Factory setup :- We always do mock-up of material at our factory and take approval from client before dispatch of material

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Knest Advantage

Factory setup :- Our plant spread across 3 acres in one of the largest in India – allowing us to deliver material quickly.

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Knest Advantage

Raw material:- We use only 6061 –T6 grade aluminium

  • alloy. All our raw material is sourced from top suppliers

across the world & checked for strength & composition

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Knest Advantage

Factory pictures – Special palletized packaging to ensure no transport damage to panels.

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Knest Advantage

3D design - Our specialized 3D design software allows us to guide you from the very beginning and help in better formwork planning to save costs.

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Knest Advantage

3D design – Our 3d drawings allows us to visualize & present any particular problems beforehand – avoiding possibility of project delays later on.

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Knest Advantage

3D design – Our 3d drawings allows us to visualize & design critical regions like staircase easily – avoiding delays later on.

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Knest Advantage

3D design – Our 3d drawings are very easy even for unskilled labor – leading to faster cycle times.

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Knest Advantage

Our projects

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Knest Advantage

Tata Centre Gurgaon - Mutliplex

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Knest Advantage

Tinsel Town Hinjewadi

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Knest Advantage

Prudentia Towers Wakad

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Knest Advantage

List of clients

  • 1. Brookfield – Tata projects.
  • 2. Kohinoor Group.
  • 3. Vilas Javdekar
  • 4. Shapoorji Paloonji
  • 5. Rama group – Momoi contructions
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Knest Advantage

Site pictures

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Knest Advantage

Site pictures

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Knest Advantage

Site pictures

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Knest Advantage

Site pictures

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Knest Advantage

Site pictures

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Knest Advantage

Site pictures

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Knest Advantage

Site pictures

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Knest Advantage

Site pictures

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ALUMINIUM FORMWORK – INDUSTRY TRIGGERS

Key triggers for aluminum formwork industry in India – expected to lead to dramatic increase in usage - 1. Low cost mass housing scheme – Pradhan mantri Awas Yojna.

  • 2. Implementation of RERA.
  • 3. Bigger

builders already shifting to aluminium formwork to ensure quality Aluminium formwork sales was estimated at 8 lakh sq.m for AY-2015-16

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LOW COST HOUSING

  • Under the Pradhan Mantri Awas Yojna- Govt of India

has set a target of building 2 crore houses in low cost/mass housing segment by 2022.

  • These projects

are usually consisting

  • f several

buildings of simple design & high no. of repetitions – creating need for durable formwork.

  • The deadline for these projects is very strict - making

cycle time very important – and hence use of monolithic formwork is necessary.

  • Aluminum formwork fulfills all the needs of these

projects.

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LOW COST HOUSING

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LOW COST HOUSING

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LOW COST HOUSING

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LOW COST HOUSING

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LOW COST HOUSING

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LOW COST HOUSING

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RERA Act

Salient points of RERA act implement on 1st May 2017

  • 1. Possession date will be sacrosanct – Builder will face

strict action for missing deadline – monolithic formwork will get preference to complete projects on time.

  • 2. Developers will be liable for repairing any defects for

5 years – this clause will lead to greater emphasis on factory made quality formwork rather than depend

  • n labor skill.
  • 3. Real estate developer will not be able to make

changes in project after start – will lead to pre- planning – suiting factory made formwork.

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Bigger builders are shifting to aluform for better quality & speed

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Bigger builders are shifting to aluform for better quality & speed

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Bigger builders are shifting to aluform for better quality & speed

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Thank You