Keep a check Health Surveillance and Risk Assessment Food and - - PowerPoint PPT Presentation

keep a check health surveillance and risk assessment
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Keep a check Health Surveillance and Risk Assessment Food and - - PowerPoint PPT Presentation

Keep a check Health Surveillance and Risk Assessment Food and Drink Group Wednesday 6 September 2017 Julie Routledge Occupational Health Manager Bit about me. Worked in Occupational Health for 24 years PG Diploma and


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Keep a check – Health Surveillance and Risk Assessment

Food and Drink Group Wednesday 6 September 2017 Julie Routledge – Occupational Health Manager

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Bit about me….

  • Worked in Occupational Health for 24 years
  • PG Diploma and Specialist Practitioner in Occupational Health obtained

from University of Surrey

  • Mostly manufacturing – Weetabix, Mars Petcare, Perkins Diesel Engines

and currently Greencore

  • Set up 2 OH services
  • Health Surveillance and Fit for Purpose medicals from beginning
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  • Health surveillance allows for

early identification of ill health and helps identify any corrective action needed.

  • Health surveillance may be

required by law if your employees are exposed to noise or vibration, solvents, fumes, dusts, biological agents and other substances hazardous to health, or work in compressed air. Source: HSE accessed 21/8/2017 http://www.hse.gov.uk/health- surveillance/index.htm

What is Health Surveillance

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So what do we need to consider

Legislation for statutory requirements

  • Noise at work
  • Control of Substances Hazardous to Health
  • Manual Handling
  • Lead
  • Mercury
  • Asbestos
  • Vibration
  • Compressed Air
  • Radiation
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Fit for purpose screening

What else/Fit for Purpose? Not a legal requirement but considered best practice

  • New starter Screening - baseline
  • Working Time Directives – Nightworker
  • Food Handlers
  • Drivers – Vocational and FLT etc
  • Working in Hot/Cold environments
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Health Risk Assessment

  • 5 steps to risk assessment
  • Identify the health hazard
  • Who is at risk from the health hazard
  • What are the current control methods – are they suitable to control the risk?
  • What more should be done – action plan, health checks etc
  • Monitor and review
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Occupational Health Assessment

Types of medicals

  • Statutory

– COSHH (EH40) – Questionnaire, lung function, skin check – Noise – Questionnaire, audiometry – Lead – Biological Monitoring - blood tests – Mercury – Biological monitoring - blood/urine tests – Asbestos – X-ray, – Compressed Air – Questionnaire, lung function – Radiation – Questionnaire, lung, skin – Hand Arm Vibration – Questionnaire (Tier 1)

Fit for purpose

– Drivers – Questionnaire Eye Test, – Food Handlers – skin check, symptoms, underlying condition – Extremes of Temperature - Questionnaire – Skin – Questionnaire, visual check – Nightworker - Questionnaire, – Musculoskeletal – Questionnaire, monitoring

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Where do we start

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Where do you start

  • Know the site
  • Walk the area
  • Health and Safety – Review risk assessments
  • Carry out Health Hazard Matrix
  • Health Hazard Audits
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Where to start

Plan: Review risk assessments Do we have a health risk? Do: Carry out a workplace audit Health Risk Matrix Health Hazard Audit Check: Current controls are they suitable and sufficient? Do I need to carry out health checks? Act: Decide who is going to carry out the health checks Determine who requires the Health Check Complete screening and keep all records Monitor results and act if required Recall - frequency

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Health Hazard Matrix

Health Hazard Risk Assessment Matrix Role/Task Noise Substance Hazardous to Health Welding Confined Space Driving – Fork Lift, HGV, LGV, Pallet Truck etc Vibrating Tools Musculoskeletal Risk -WRULD Display Screen Equipment Ultra Violet Light/Electromagnetic field Night Shift Psychological Risk Whole body Vibration Exposure to Lead, asbestos, mercury Working at Height Lone Working Thermal - Working in Hot/Cold Biological Hazards Radiation Vulnerable Person Food Handling

PRODUCTION OPERATIVE X X X X X X

AREA________________________________ SUB AREA ______________________________________ Assessed By___________________________ Date _____________________________________________

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Health Hazard Audit

Factory assessed: Area assessed: High Care Line Ops Sub area Assessed by: Shift times: 7 day a week manufacturing – 2200 to 16.30 Health hazard identified Control measures Medical Screening Intervention

  • 1. Exposure to Noise

Noise survey, Hearing protection zones, noise action group looking to reduce noise levels at source Audiometry as a baseline on joining Greencore and then every 2 years thereafter 2, Work related upper limb disorders Suitable rest and recovery, rest breaks, manual handling training, Risk assessment, rotation of tasks Musculoskeletal Assessment Working in a cold environment Wearing of layers of clothing, gloves provided, rest periods, Occupational Health Assessment General Health Questionnaire 3, Shift Work Redeployment

  • pportunities

to move to days if requested Night worker Assessment every 2 years

  • 4. Demand of Role – keeping

up with line speed/production run Management supervision, suitable rest and recovery None required monitor during medical surveillance

  • 5. Exposure to food contact –

risk of allergy, hand washing – risk of dermatitis Assess to Occupational Health, gloves are provided, soaps and detergents suitable for food manufacturing, moisturiser provided Food Handlers medical every 2 years – skin check

  • 6. Quality Monitors – Taste

Panel – risk of food allergy Occupational Health Assessment Food Handlers medical every 2 years Are there any considerations to this area for vulnerable employees – including but not exclusive to pregnancy/young persons – Pregnancy risk assessment required to consider static standing, shift work and Only for Quality Monitors – Taste panel Comments: Rotation of tasks is key in reducing the impact of work related upper limb disorders

Section A: Area Assessment Summary

Factory 1

Julie Routledge

Overall Health Risk Rating Low Risk as long as control measures are observed Date 23 May 2017 Review Date May 2020

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Health Hazard Audit

Occupational Health Health Hazard Assessment Section B: Health Hazard breakdown

Do any of the following occupational health hazards exist? 1.Physical hazards Is there a risk of/from Yes/No Comments/current controls Working at height Vehicular/FLT Confined space Machinery/mechanical Vibration – use of power tools, whole body vibration Lone working Noise Radiation Musculoskeletal Injury – WRULD Back Injury Ergonomics – is the area ergonomically designed? Thermal hazards such as: heat (direct/radiated) humidity Cold/chill store Any other physical hazards?

  • 2. Chemical hazards

Do any of the following hazards exist in this area? Yes/No Comments/current controls – Dusts/powders Fumes Gases/vapour Aerosol/mists Liquids Cleaning agents

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Health Hazard Audit

  • 3. Biological hazards

Routine exposure to biohazards. If yes, list Yes/No Comments/current controls

  • 4. Manual Handling/Ergonomic

hazards Is there a risk from Manual Handling or Ergonomics? Comments/current controls Is the risk: LOW MEDIUM HIGH If the risk is med-high has a manual handling risk assessment been carried out? If Yes is it suitable and sufficient to control the risk? Comments:

  • 5. Psychological hazards

Do any psychological hazards exist? If yes list Comments/current controls Shift Work Lean crewing, future changes Are there any concerns for WRS? Additional comments: Signature Date

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Health Hazard Audits

SEVERITY OF HEALTH EFFECT Taking into account what is known so far, how severe a health effect could working in this area have on personnel? Not severe Score 1 Severe (off work for 3 days or more) Score 2 Very severe (long term illness) Score 3 LIKELIHOOD OF OCCURANCE Having considered the control measures, what is the likelihood of personnel developing a health risk? Unlikely Score 1 Likely Score 2 Highly likely Score 3 RISK RATING = SEVERITY x LIKELIHOOD ENTER RISK RATING HERE: 2 Action:

  • A risk rating of 1 or 2 indicates that existing management arrangements are adequate and

the risk is LOW

  • A risk rating of 3 or 4 indicates that a review of current arrangements should take place and

the risk is MEDIUM and changes made within 4 weeks

  • A risk rating of 6 or 9 indicates that the current arrangements for health protection are

inadequate and that urgent action should be taken to remedy the situation and the risk is HIGH

Overall Risk Assessment Rating Severity – 2 x Likelihood 1 = 2 Low risk

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Health Task sheet and surveillance programme

Health Risk Risk Who may require this Paperwork Required Medical Required Criteria/Standard Frequency New Starter LOW All employees General Health Questionnaire Food Handler Questionnaire Baseline audio, spirometry, skin assessment, Ishihara Plates Refer to OHA if any underlying health condition that may cause an impact

  • n their ability to carry out their role

Within 12 weeks of commencing

  • employment. 4 weeks for all food

handlers Exposure to Noise HIGH Engineers, Ultra Sonic Cutters, Machine Minders, tray wash, porters, dispatch or any employee where noise levels are above 85 dB (A) Audiometry Questionnaire Audiometry Refer to GP/OHA if CAT 3 Any CAT 2 - Warning advise to wear hearing protection At baseline then every 2 years. More frequent if results show vulnerability (CAT 2, CAT 3) Annual for Engineers Exposure to Substances Hazardous to health HIGH Hygiene, Engineers, Welders, Yard, Diesel Tank, Dries Room Respiratory and Skin Questionnaire Spirometry and skin assessment Refer to OHA if Spirometry showing restriction or obstruction or any symptoms of rhinitis (exc. hayfever) Welders and Dries/Spices - On commencing employment, at 12 weeks, 24 weeks at 1 year then annually thereafter. All others on commencing employment and annually thereafter Food Handler LOW All employees who come into contact with unsealed/open food within low

  • r high care

Food Handler Questionnaire Skin examination, nail check, dental check. Check for respiratory or bowel disorders Refer to OHA if any underlying health condition that may cause an impact

  • n their ability to carry out their role,
  • r a danger to the product

Every 2 years Assessment after travel or illness

  • n return to work

Reach Trucks

  • inc. FLT,

Counterbalance, Cherry Pickers etc. LOW Yard Workers, Dispatch, Goods In, Engineers, Unit E, Hygiene Vocational Driver Questionnaire Blood pressure, vision test, musculoskeletal assessment

  • f back and neck, whisper test
  • r audiometry

Refer to OHA if vision acuity is < 6/7.5

  • r monocular vision

Hypertensive – Diastolic >95 Uncontrolled Diabetes Medical history of cardiac, epilepsy, blackouts, faints or anything of concern. Prior to becoming a driver and every 3 years thereafter. Annual after 60 years of age Full assessment after any illness that may affect driving

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Area Register

  • Select the people that matches the plan

SURNAME FORENAMES CLOCK NO. DEPT. Food Handler Skin MSK Noise Nights COSHH Date of Medical Date of next medical Outcome xxx Omer 67890 Hygiene Op x x x x 01/01/2017 01/01/2018 Fit xxx Abukar 35679 Hygiene supervisor x x x 05/01/2017 05/01/2018 Fit xxx Jeronimo 12345 Hygiene Op x x x x x 02/05/2017 02/05/2018 baseline medical completed - fit xxx Claudio 10484 Hygiene Op x x x x 01/01/2017 01/01/2018 Fit xxx Lawrence 10489 Hygiene Op x x x x x 01/01/2017 01/01/2018 Fit xxx Melwyn 10484 Hygiene Op x x x x 01/01/2017 01/01/2018 Fit xxx Francis 10442 Hygiene Op x x x x x 01/01/2017 01/01/2018 Fit xxx Justino 10480 Hygiene Op x x x x 10/07/2017 10/07/2018 Fit

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Prioritising

  • Safety critical
  • Sensitising Agents
  • Area of concern
  • Individual concern – e.g. poor hearing – carry out more frequent
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Trends & Data

  • What is the surveillance programme saying?
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Don’t forget

  • Adding New Starters
  • Removing Leavers
  • Fit slip
  • Change of position
  • New chemicals on site – is OH part of the COSHH assessment?
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Thanks for listening

Any Questions ?