investor and analyst site visit 12 th april 2010
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Investor and Analyst Site Visit 12 th April 2010 1 Mogalakwena - PowerPoint PPT Presentation

Mogalakwena Platinum Mine Investor and Analyst Site Visit 12 th April 2010 1 Mogalakwena Platinum Mine Agenda Our Values Management Team Orientation Overview Safety Mining Concentrator Social


  1. Mogalakwena Platinum Mine Investor and Analyst Site Visit 12 th April 2010 1

  2. Mogalakwena Platinum Mine Agenda • Our Values • Management Team • Orientation • Overview • Safety • Mining • Concentrator • Social Responsibility • Financial Highlights • Conclusion 2

  3. Our Values Safety Honesty & integrity Team Deliver on work promises Passion & Caring pride 3

  4. Management Team C o n William Matlhope Bertus Schoeman Hendrik v Niekerk Mng Engineering Mng Engineering Projects Barry Davis Production Mng c Senior Concentrator Mng M e i n n t i Vijay Kumar MTS Mng Shela Ledwaba r n Manie Potgieter HR Mng Ted Muhajir North Concentrator Mng a General Manager g t o Thembisile Nkadimeng r Communities Wanda v Zyl Protection Serv Mng Ashina Balram Frank Pieterse South Concentrator Mng Tumi Mbatha SHE Mng Mng Finance 4

  5. Management Team • Over 150 Years mining experience • Global management Experience • Over 50% HDSA • 40% Women 5

  6. Mogalakwena Platinum Mine Orientation 6

  7. Locality of Mogalakwena Platinum Mine MOGALAKWENA MINE BOKONI MINE TUMELA & DISHABA MINES 7

  8. Mogalakwena Platinum Mine • Largest Open-pit Platinum Mine in the world • Medium-size mature open pit operation, capable of breaking and moving over 100Mt of hard rock. • Largest hydraulic shovels in the world. • Some of the largest trucks in Africa. • Highest Basket price in AP. • Lowest operating cost per ton milled. • Building up to 400,000 oz capacity. 8

  9. Mogalakwena Platinum Mine • Ore Reserves > 500Mt • Measured & Indicated Ore Resources > 1,106 Mt • LOM > 55 Years • +1.6 Million Fatality free shifts. • 4 LTI’s for the year 2009. • Winner of Anglo Platinum Environmental award(2009). • Comprehensive community engagement and development programme. • > 95 % of employees from within 50 km radius. • Water availability 9

  10. Mogalakwena Platinum Mine • Mogalakwena: embedded flexibility – Acceleration / Deceleration – Low cost operation – Highest basket price 10

  11. Mogalakwena Platinum Mine SAFETY 11

  12. Safety Performance Concentrator LTI's versus Tons Milled 12,000,000 6 10,000,000 5 8,000,000 4 Tons Milled LTI's 6,000,000 3 4,000,000 2 2,000,000 1 - 0 2005 2006 2007 2008 2009 Tons Milled 4,535,000 4,595,000 4,187,000 7,180,000 9,722,000 5 0 1 3 3 LTI's 12

  13. Safety Performance Mining LTI's versus Tons Mined 120,000,000 8 7 100,000,000 6 80,000,000 5 Tons Mined LTI's 60,000,000 4 3 40,000,000 2 20,000,000 1 - 0 2005 2006 2007 2008 2009 Tons Mined 56,799,168 66,135,825 87,727,047 101,785,536 32,988,627 6 6 1 7 1 LTI's 13

  14. Mogalakwena Platinum Mine Mining 14

  15. Mogalakwena Platinum Mine – Mining Lease Area 15

  16. Resources & Reserves • Strike Length – 21km – 42 o- 45 o • Dip • Depth – Outcrop to +500masl • Ore Width – 20 – 80m • Total Conc. Capacity – 985 ktpm 2009 2008 Tonnes Grade Tonnes Grade (Mt) (g/t 4E) (Mt) (g/t 4E) Reef Platreef Ore Reserves Proved 317.4 3.28 274.5 3.21 Proved Primay Ore Stockpiles 16.6 2.65 20.6 2.58 Probable 174.6 3.12 112.8 3.56 508.6 3.20 407.9 3.27 Platreef Ore Resources Measured 192.9 1.95 152.4 1.85 Indicated 915.0 2.14 898.8 2.13 Inferred 1,160.6 1.89 1,331.3 1.89 2,268.5 2.00 2,382.5 2.00 16

  17. Pit Layout - Sandsloot • Remaining life of pit : 1 years • Bench height 15m • Current depth 255m • Planned depth 270m • Current length 1,700m • Current width 600m • Extension under review 17

  18. Pit Layout – Zwartfontein South • Remaining life of pit : 21 years • Bench height 10m • Current depth 120m • Planned depth 260m • Current length 1,500m • Current width 450m 18

  19. Pit Layout – Mogalakwena • Remaining life of pit +39 years • Bench height 15m • Current depth 100m • Planned depth 500m • Current length 1500 m • Planned length 7,000m • Current width 350m • Planned width 1,200m 19

  20. Significant Risks and Mitigation • Delayed Relocation: Negotiation at advanced stage, Plan B in place. • Lightning: Advance warning systems. • Slope Stability: Radars etc • Trackless Mobile Machinery: Collision Avoidance System. • Blasting/Explosives: Electronic detonators etc. 20

  21. Mining Sequence 21

  22. Tonnes Mined Tonnes mined 120,000 Gearing up for the 2 nd 100,000 concentrator 80,000 60,000 40,000 * 20,000 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 29,631 39,672 48,444 54,026 56,799 66,136 87,727 101,786 32,989 Tonnes mined 22

  23. Tonnes Milled Tonnes milled 12,000 Commissioning of 2 nd concentrator 10,000 8,000 6,000 4,000 2,000 0 2002 2003 2004 2005 2006 2007 2008 2009 4,375 4,465 4,470 4,535 4,595 4,187 7,180 9,722 Tonnes milled 23

  24. Equivalent Refined Platinum Ounces Equivalent Refined Pt oz 250,000 200,000 150,000 100,000 50,000 0 2003 2004 2005 2006 2007 2008 2009 191,774 200,081 205,323 191,262 163,488 188,104 237,279 Equivalent refined Pt oz 24

  25. Largest Electrical Hydraulic Face Shovel in the World 9 Hydraulic Shovels 25

  26. One of the Largest Electric Drive Trucks in Africa • 49 Trucks 26

  27. Mining Technology In-pit Surveillance 27

  28. Mining Technology Aquila 28

  29. Mining Technology Radars Load Metrics HPGPS 29

  30. Mogalakwena Platinum Mine Concentrator 30

  31. Mogalakwena North Concentrator 31

  32. Mogalakwena North Concentrator 32

  33. Process Flow Diagram 3 x Sandvik Hydrocone CH880 crushers 3.66 x 8.23m 600 kW, Nominal capacity 1342 tph Top: 85 x 85mm Fuller Tralor Bot: 40 x 52mm 60 x 113 2.044 x 4.88m 1000kW 3000t 45000t 80mm 3.66 x 8.23m Krupp Polysius Top: 15x55mm 18 x 36m 22/16-8 2.85MW Bot: 8 x 25mm 15000t 18 x 36m 15000t 3 x PF 144/144 FLS, 7.925 x 11.278m EGL Gearless drives 17.5 MW (ABB), Prim Grate & Sec Overflow Ball load 33% (Prim 70mm & Sec 40mm) 35m High Rate – 22kW Nominal capacity 900tph (current max 1050tph) 100 m 3 130 m 3 4 x 12.5m dia 40 m 3 Ultra High Rate 40 m 3 6 x 12/10 FF-AHP-R 33

  34. Overview • Biggest single stream Platinum Concentrator in the World (600ktpm). • Decision to build a single stream plant required some ground- breaking technology….. • First: – HPGR installation for a platinum ore body – Gearless drive mills in Anglo Platinum • Biggest: – Primary Gyratory crusher 60’’ with a 1000kW motor – Ball Mills in the world 26’ø x 37.6’ EGL with 17.5MW gearless drive – Centrifugal blower installation in Africa – Mill discharge pumps in SA – 1,45MW motors with gearbox drive – HPGR in Africa with the largest installed power in the world (2 x 2.85MW) 34

  35. Energy Efficient Design • Ultra high rate thickeners for tailings disposal • High efficiency motors installed – More work per unit of electricity consumed • Day-night switches for lights • “Ready to float” material can bypass primary milling stage: – Creates additional primary milling capacity or save energy on primary milling stage – No energy waste to pass sufficiently liberated material through primary mill (incl. metallurgical benefits) 35

  36. Mogalakwena Platinum Mine Social Economic Development 36

  37. Social Economic Development • Social Economic Assessment Tool in place • Social and Labour plan in place • Strong focus on Sustainable / Equitable community projects 37

  38. Financial Highlights 2005 2006 2007 2008 2009 Average Pt basket price (Mogalakwena Mine) R/oz 10,574 16,626 21,046 25,046 19,000 Average Pt basket price (Anglo Platinum) R/oz 8,871 13,852 18,167 22,348 14,115 Cash-on-mine cost / Ton Milled (Mogalakwena Mine) R/ton 219 208 282 288 196 Cash-on-mine cost / Ton Milled (Anglo Platinum) R/ton 273 296 388 475 453 38

  39. Conclusion • Creation of low cost, flexible operation over the last 5 years. • Ability to respond to market condition in shortest time. • Constantly evaluating growth opportunities within the group guidelines. Geared to deliver “Safe , Profitable Platinum” 39

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