introduction to the
play

Introduction to the 3D-HiPMAS project Pilot Factory for 3D High - PowerPoint PPT Presentation

Feb 17, 2024 •228 likes •517 views

Introduction to the 3D-HiPMAS project Pilot Factory for 3D High Precision MID Assemblies Logo 1 A European project supported through the Seventh Frame Programme under the Factories of the Future initiative. The research leading to these

  1. Introduction to the 3D-HiPMAS project Pilot Factory for 3D High Precision MID Assemblies Logo 1 A European project supported through the Seventh Frame Programme under the “Factories of the Future“ initiative. The research leading to these results has received funding from the European Community’s Seventh Framework Programme (FP7/2007-2013) under grant agreement n° 314293

  2. General project data Title: Pilot Factory for 3D Hi gh P recision M ID As semblies (3D-HiPMAS) Call: FoF.NMP.2012-5 High precision production technologies for high quality 3D micro-parts 01/10/2012 – 30/09/2015 (36 month) Period: 5,350,276,20 € Budget: 3,499,600,00 € Grant: Partners: 12 Coordinator: HSG-IMAT 2 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  3. Project partners 3 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  4. Content :  State of the art  Objectives  Building Blocks – Beyond state of the art  Resources - Budget  Impacts  Dissemination 4 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  5. Subject : MID based 3D high quality, high precision 3D micro-parts Process Flow: • 3D plastics micro-parts • conductive tracks • components assembly • online monitoring / quality inspection  Huge Potential for new Products and Production in Europe! 5 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  6. SoA : 2-shot MID Technology Pressure Sensor Assembly: • 2-shot MID saves ~50% of space • 2-shot MID saves ~ 30% of cost Process Flow of 2-shot MID 6 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  7. SoA : Laser Direct Structuring MID Technology (LDS) Injection moulding IR-Laser structuring Cleaning Electroless Cu Electroless Ni Immersion Au Switch for Motor Cycle Handlebar Process Flow of LDS MID 7 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  8. SoA : Electroless Metal Deposition for 2-shot and LDS MIDs Lateral metal over grow in 2-Shot MID 2-Shot MID at 600 µm pitch 1000 µm LDS MID at 300 µm pitch Lateral metal over grow in LDS MID 8 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  9. SoA : Assembling of Electronic Devices of 3D-MIDs Motor cycle handlebar switch Light sensor for car environmental control 9 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  10. 10 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  11. State of the art bottlenecks to be addressed :  Plastics Material  2-Shot moulding process  Laser technology  Electroless metal deposition  Assembly of electronic components on 3D bodies  In-line monitoring of 3D micro-parts  Experience of industries along the MID assemblies process chain  Production cost  Material consumption and environmental protection 11 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  12. Overall project objectives : • 3D high precision 2-shot plastics micro-parts with size reduction for conductive tracks from SoA 300µm to 150µm • 3D high definition conductive tracks by new generation of Laser Direct Structuring and plating technologies reduced from SoA 300 µm pitch in 3D (150 µm in 2D) to 150 µm pitch in 3D (75 µm in 2D) • 3D precision electronic components assembly with novel overall capability of positioning and alignment accuracy below 10µm compared to SoA 20µm • 3D reliable and robust online monitoring and quality inspection system, including quality management, and novel in-line 3D X-Ray tomography. • Integrating these 4 technologies to launch the future EU pilot factory to save more than 50% of today’s production costs • Assessment of the pilot factory through 4 advanced products in the energy, medical, communication and transport applications. 12 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  13. 13 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  14. Beyond SoA : 3D system carrier New plastic materials with cost kept at present level:  higher performance and precision 3D system carriers  thermal expansion reduced by 30 % New additives at size below 1 µm:  enable LDS activation and plating phases  good stability and perfect cohesion with the polymer matrix Enhanced precision 2-shot molded 3D micro-parts:  reduced wall thickness, line width and tolerances  using rapid heat&cool, vacuum and compression moulding Improved processing performance:  reduction of material consumption by wall thickness and part size of 20%  reduction of mould set up phase and time-to-market by 10 %  improved precision by 50% 14 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  15. Beyond SoA : 3D metal patterning Improving laser machinery:  Reducing laser spot size from 60 µm to below 25 µm  Improving positioning accuracy from 10-20 µm (3 sigma) to 5-7 µm  Enhancing Scanning velocity for same throughput (mm²/s)  Reducing machining cost by 50%  Image processing for online process control Improved metal plating for LDS and 2-shot ( roughness, adhesion):  Reduced size of metal lines for LDS (100%) and 2-Shot MID  Cleaning processes for 50% less CO 2 or chemicals consumption  Replace Ni-P/Au by Ag for less chemicals / metals consumption  More pieces per batch due to smaller device size (30 - 50 %) Reduced cost:  laser machining ~50 %  metal deposition ~35 – 60 % 15 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  16. Beyond SoA : 3D high precision assembling Improving precision and 3D capability of assembling machinery:  Develop 3-D manipulation to work on a globe and around it to transfer parts, move parts, rotate parts and more  Increase z-stroke from 45 mm to 150 mm for more complex MID  Reduce cycle time at increased z-stroke while maintaining precision and accuracy  Develop new sorting process for loose material parts to work piece carriers Improving joining processes for new fine pitch MID:  Establish new laser soldering capabilities for 3-D connections  Develop joining processes for “bare dies”  Develop joining processes for SMD  Develop joining processes for micromechanical/micro optical components  Develop automatic loading options for complex MID structures  Implement image processing for real time control of assembly and dispensing results and reevaluate automatic error compensation. 16 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

  17. Beyond SoA : Advanced product and process control Advance software platform for engineers for 3D-µ-MIDs products:  MID/3D-MID domain-specific language specification  Software environments dedicated to 3D-MID/MID process engineering Relevant online process and product quality inspection strategy for 3D-µ- MIDs products In-line non destructive 3 dimensional metrology tool:  enabling feedback on production process / quality achieved  innovative concept of X-Ray tomograph  Radio Synthetic Control (RSC) for non destructive 3 D analysis of complex volumes analysis of material content using real time X-ray imaging acquisition  Reduced overheads in reconstructing 3D data sets by 80-90% 17 Logo The research leading to these results has received funding from the European Community’s Seventh Framework partenaire Programme (FP7/2007-2013) under grant agreement n° 314293

Download Presentation
Download Policy: The content available on the website is offered to you 'AS IS' for your personal information and use only. It cannot be commercialized, licensed, or distributed on other websites without prior consent from the author. To download a presentation, simply click this link. If you encounter any difficulties during the download process, it's possible that the publisher has removed the file from their server.

Recommend

INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION

INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION

TRAINING COURSE ON SOCIAL PROTECTION & FORMALIZATION TRINIDAD AND TOBAGO MARCH 15, 2017 INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION Design of the NIS Assistance from the

547 views • 23 slides
INTRODUCTION Introduction 2/42 INTRODUCTION Alternations I am giving bread to the

INTRODUCTION Introduction 2/42 INTRODUCTION Alternations I am giving bread to the

Patterns of variation in the expression of case and agreement Andrs Brny Leiden University Centre for Linguistics 9 November 2019, BaSIS Workshop a.barany@hum.leidenuniv.nl INTRODUCTION Introduction 2/42 INTRODUCTION

1.37k views • 42 slides
Introduction Introduction Introduction Introduction Outline Motivation Failures

Introduction Introduction Introduction Introduction Outline Motivation Failures

Introduction Introduction Introduction Introduction Outline Motivation Failures Definition and concepts Process and product properties Principles SE Approaches Motivation Software and the economy The economies of

1.03k views • 49 slides
Introduction Introduction Introduction Nationwide Cause for Concern 1

Introduction Introduction Introduction Nationwide Cause for Concern 1

Introduction Introduction Introduction Nationwide Cause for Concern 1 https://www.cdc.gov/std/stats17/infographic.htm Introduction Epidemiology in Western Colorado CPHE Surveillance Data Report, May 2018 Chlamydia Epidemiology in Western

977 views • 39 slides
DAQ introduction Purpose of this talk : (1) Introduction for those who have not been in every

DAQ introduction Purpose of this talk : (1) Introduction for those who have not been in every

DAQ introduction Purpose of this talk : (1) Introduction for those who have not been in every meeting (2) Some ideas of diagrams for section 7.1 (Introduction) of TP. Giles Barr 25 Jan 2018, Pembroke College On DUNE, the reality is there is a

474 views • 10 slides
INTRODUCTION cf. Schneider, Chapter 1 INTRODUCTION THEY ARE OUT TO GET YOU INTRODUCTION WHAT

INTRODUCTION cf. Schneider, Chapter 1 INTRODUCTION THEY ARE OUT TO GET YOU INTRODUCTION WHAT

ADVANCED COMPUTER SECURITY INTRODUCTION cf. Schneider, Chapter 1 INTRODUCTION THEY ARE OUT TO GET YOU INTRODUCTION WHAT IS SECURITY? A systems security policies describe What the system is supposed to do Store and provide access

479 views • 16 slides
Overview Introduction to SMIL Introduction to W3C and XML Introduction to SMIL

Overview Introduction to SMIL Introduction to W3C and XML Introduction to SMIL

Overview Introduction to SMIL Introduction to W3C and XML Introduction to SMIL Writing a SMIL file Adding Media Objects Martin Halvey Clipping media files January 2008 Timing and Synchronising Layout World Wide

387 views • 14 slides
14 Introduction Introduction Bad guys can put malware into Example: hosts

14 Introduction Introduction Bad guys can put malware into Example: hosts

Introduction Introduction source Encapsulation ISO/OSI reference model message M application segment H t H t M transport network datagram H n H n H t M presentation: allow applications to frame link H l H n H t M interpret

583 views • 4 slides
Previous Lecture Introduction to SMIL 2 Introduction to W3C and XML Introduction to SMIL

Previous Lecture Introduction to SMIL 2 Introduction to W3C and XML Introduction to SMIL

Previous Lecture Introduction to SMIL 2 Introduction to W3C and XML Introduction to SMIL Writing a SMIL file Adding Media Objects Martin Halvey Clipping media files January 2008 Timing and Synchronising Layout

322 views • 8 slides
Lecture 1 Andreas Habegger Introduction Zynq Introduction Zynq Introduction Zynq PS vs. PL

Lecture 1 Andreas Habegger Introduction Zynq Introduction Zynq Introduction Zynq PS vs. PL

Introduction Zynq Lecture 1 Andreas Habegger Introduction Zynq Introduction Zynq Introduction Zynq PS vs. PL Processing System Processor Peripherals Data Buses AXI Bus Conclusion BTE5380 - Embedded Systems Octobre 2014 Andreas Habegger

1.81k views • 30 slides
2018.06 01 SMILE5 Introduction S E 5 02 Alpha Cloud M I L 03 Company Introduction 04

2018.06 01 SMILE5 Introduction S E 5 02 Alpha Cloud M I L 03 Company Introduction 04

2018.06 01 SMILE5 Introduction S E 5 02 Alpha Cloud M I L 03 Company Introduction 04 Project References S E 5 PART.1 SMILE5 Introduction M I L Introduction STORION-SMILE5 Residential Energy Storage System Inverter 5kW Output Input

1.06k views • 25 slides
Introduction to CICS Course introduction Course introduction What is CICS? What is an

Introduction to CICS Course introduction Course introduction What is CICS? What is an

Introduction to CICS Course introduction Course introduction What is CICS? What is an application server? Why use an application server? Course introduction Services provided by CICS How CICS applications are defined Scaling CICS to meet

1.84k views • 146 slides
Network Visualization Introduction Presented by Shahed Introduction Introduction Basic

Network Visualization Introduction Presented by Shahed Introduction Introduction Basic

Network Visualization Introduction Presented by Shahed Introduction Introduction Basic building blocks Node Links (relationship between nodes) Spatial information Network data

584 views • 9 slides
Introduction Introduction (1) Main argument of the paper: universities are not only

Introduction Introduction (1) Main argument of the paper: universities are not only

Le jugement des pairs comme outil de management des universits Peer-review as a management tool Christine Musselin (CSO, Sciences Po et CNRS) Avril 2013, Lirrsistible ascension du capitalisme acadmique Introduction Introduction (1)

590 views • 28 slides
Introduction Introduction to storage and to storage and filesystems filesystems Introduction

Introduction Introduction to storage and to storage and filesystems filesystems Introduction

Moreno Baricevic Gilberto Daz Axel Kohlmeyer Stefano Cozzini ULA ICTP CNR-IOM DEMOCRITOS Merida, VENEZUELA Trieste, ITALY Trieste, ITALY Introduction Introduction to storage and to storage and filesystems filesystems Introduction

1.19k views • 51 slides
JABLOTRON JA-100 introduction November 2011 Introduction Todays goals First introduction of

JABLOTRON JA-100 introduction November 2011 Introduction Todays goals First introduction of

JABLOTRON JA-100 introduction November 2011 Introduction Todays goals First introduction of the brand new JA-100 alarm system Visions Basic architecture System components Setting Help us with final validations You are the FIRST ones

1.69k views • 111 slides
Component Based Software Engineering approach on DSP Targets Agenda 2 / 2 / Motivations

Component Based Software Engineering approach on DSP Targets Agenda 2 / 2 / Motivations

Component Based Software Engineering approach on DSP Targets Agenda 2 / 2 / Motivations Context LwCCM/MyCCM GPP - DSP unified approach (EULER) Framework optimizations for DSP Benchmarks Perspectives Conclusion 2011/05/20 Motivations

783 views • 25 slides
DB small cap conferences London, March 25 2009 Disclaimer All forward looking statements are

DB small cap conferences London, March 25 2009 Disclaimer All forward looking statements are

DB small cap conferences London, March 25 2009 Disclaimer All forward looking statements are Ingenico managements present expectations of future events and are subject to a number of factors and uncertainties that could cause actual results

868 views • 33 slides
AFD Biodiversity Cross-cutting Intervention Framework 2013-2016 Karen COLIN DE VERDIERE

AFD Biodiversity Cross-cutting Intervention Framework 2013-2016 Karen COLIN DE VERDIERE

28 October 2015 AFD Biodiversity Cross-cutting Intervention Framework 2013-2016 Karen COLIN DE VERDIERE colindeverdierek@afd.fr AFD AFD is is the the D Deve evelopme lopment nt Bank Bank of of Fra Franc nce AFD = implementing

800 views • 8 slides
Debt Investor Presentation November 2012 Disclaimer This document has been prepared by La

Debt Investor Presentation November 2012 Disclaimer This document has been prepared by La

Le Groupe La Poste Debt Investor Presentation November 2012 Disclaimer This document has been prepared by La Poste solely for use for general investor presentations. This document is not to be reproduced by any person, nor be distributed to

823 views • 48 slides
ROADSHOW PRESENTATION Chapter 1 EDENRED OVERVIEW Three Families of Products Employees &

ROADSHOW PRESENTATION Chapter 1 EDENRED OVERVIEW Three Families of Products Employees &

December 2010 ROADSHOW PRESENTATION Chapter 1 EDENRED OVERVIEW Three Families of Products Employees & Citizen Benefits Expense Management Incentive & Rewards Food Quality of Life Corporate Public Human Resources Manager

638 views • 35 slides
Objectives Livestock To identify efficient crop-livestock systems in the Mediterranean context

Objectives Livestock To identify efficient crop-livestock systems in the Mediterranean context

CLIMED 2012-2016 Project funded via the ARIMNet 2011 Transnational Joint Call Highlights The future of Mediterranean Livestock Farming Systems: Opportunity and efficiency of Crops Livestock Integration Mediterranean livestock farming

278 views • 4 slides
COVID-19 RESPONSE BOND Bpifrance Financement, Bond-Issuer May 2020 Disclaimer This presentation

COVID-19 RESPONSE BOND Bpifrance Financement, Bond-Issuer May 2020 Disclaimer This presentation

COVID-19 RESPONSE BOND Bpifrance Financement, Bond-Issuer May 2020 Disclaimer This presentation has been prepared and is available on the web site of Bpifrance Financement. This presentation does not constitute an offer or invitation by or on

435 views • 22 slides
.. May 2019 Deveryware, a fast-growing group A French

.. May 2019 Deveryware, a fast-growing group A French

.. May 2019 Deveryware, a fast-growing group A French group Expertise in established in 2003 providing real-time and located in Paris geolocation services Expanding +20% growth, A partner of

824 views • 7 slides

More recommend