Intercept Packaging simply better protection! Complete Packaging - - PowerPoint PPT Presentation

▶
intercept packaging
SMART_READER_LITE
LIVE PREVIEW

Intercept Packaging simply better protection! Complete Packaging - - PowerPoint PPT Presentation

May 30, 2023 9 likes •260 views

General Motors Corporation Intercept Packaging simply better protection! Complete Packaging / Complete Protection - Short to Long Term - Indoor or outdoor FPM - Recyclable / Re-Usable / Green (c)2006 Engineered Materials Inc Red

slide-1
SLIDE 1

(c)2006 Engineered Materials Inc 1

… simply better protection!

Intercept Packaging

General Motors Corporation

FPM Red Bickerstaff www.InterceptShrinkFilms.com www.StaticIntercept.com Complete Packaging / Complete Protection

  • Short to Long Term
  • Indoor or outdoor
  • Recyclable / Re-Usable / Green
  • Volatile free – safe for all materials
  • Meets all current European Laws
  • Safe for workers and handlers
slide-2
SLIDE 2

(c)2006 Engineered Materials Inc 2

Intercept Technology

Corrosion is caused by gases in the air... Some Corrosive Gases of Most Concern

  • Nitrous Oxides (NOx)

. Effluent from gas powered forklift trucks, etc.

  • Ozone (O3) - reactive oxygen
  • Ozone acts as an accelerant making

corrosion happen faster

  • Hydrogen Sulfide (H2S) and Sulfur Dioxides (SO2)
  • Carbonyl Sulfide (COS)
  • (very prevalent on oceans)
  • Hydrogen Chloride (HCl)
slide-3
SLIDE 3

(c)2006 Engineered Materials Inc 3

Technical Basis

What is Corrosion?

Intercept Technology

slide-4
SLIDE 4

(c)2006 Engineered Materials Inc 4

INTERCEPT

INTERCEPT TECHNOLOGY

TM

INTERCEPT was developed and patented worldwide by Lucent Technologies Bell Labs (formerly AT&T). The technology is manufactured using solid state components providing permanent ESD protection (with an activation threshhold of 0.7 volts – capable of easily protecting even class 0 devices) with long term, non-contaminating corrosion protection.

slide-5
SLIDE 5

(c)2006 Engineered Materials Inc 5

2 4 6 8 10 12 14 S/Cu Ratio 5 10 15 20 25 Depth (um)

Intercept - Sulfur Penetration

Penetration

58 um 12 um

H2S

10 Equiv. Years Exposure to 7ppb H2S

Test Using SEM-EDX (Scanning Electro-Microscope)

Intercept Technology

slide-6
SLIDE 6

(c)2006 Engineered Materials Inc 6

Intercept Technology

Independent Lab ASTM B117 Testing Results 4 weeks (672 Hours) in Salt Fog Testing

Testing Courtesy of American Competitiveness Institute (ACI)

Intercept Technology VCI Protection Aluminized Polyester Pink Poly Anti-Static

Intercept Technology

slide-7
SLIDE 7

(c)2006 Engineered Materials Inc 7

Intercept Technology

Germany Japan

slide-8
SLIDE 8

(c)2006 Engineered Materials Inc 8

Traditional Packaging Failed Shipping South Africa to India – Intercept Did not ... Intercept winner of Ford 6 Sigma Testing

Ford Motor Company (SA) Engine blocks

Intercept Technology

slide-9
SLIDE 9

(c)2006 Engineered Materials Inc 9

Weaving Machine traveling between Germany and Russia – ended up sitting outside for 3 months after 8 – 10 week sea shipment. Arrived in perfect condition. 4 mil Static Intercept – no heat sealing

Intercept Technology

slide-10
SLIDE 10

(c)2006 Engineered Materials Inc 10

Intercept Technology

Bobst from Sweden to US – Sea Shipment + Storage Everything was perfect – no rust, no mold, no degradation

slide-11
SLIDE 11

(c)2006 Engineered Materials Inc 11

Intercept Technology

Northrop uses Intercept Bags for containing, shipping and up to 2 year storage Intercept bag over and then Intercept Shrink film underneath Ford Motor confirmed in another 6 Sigma Test Protocol that protecting under an object is extremely critical – the most important factor in Corrosion protection after the selection of the proper material

slide-12
SLIDE 12

(c)2006 Engineered Materials Inc 12

Intercept Technology

ABB both in Sweden and Shanghai have approved and use Intercept for storage and shipment

slide-13
SLIDE 13

(c)2006 Engineered Materials Inc 13

Intercept Technology

Siemens Robicon for Westinghouse

  • Set aside for 2 year storage

Also Approved:

  • L3 Communications (Bomb Scanners)
  • General Electric (Bomb Scanners and CAT-Scan Equipment)
slide-14
SLIDE 14

(c)2006 Engineered Materials Inc 14

Intercept Technology

Analogic

  • Went from an 8 hour pack out to 10 mins
  • No failures on their CAT-Scans, bomb

scanners, Sky Computers in over 12 years

  • f working with Intercept
slide-15
SLIDE 15

(c)2006 Engineered Materials Inc 15

Processes / Products

INTERCEPT TECHNOLOGY

TM

Seimens Radio (SRI) – Shipping Switch Gear Taped

Intercept Technology

slide-16
SLIDE 16

(c)2006 Engineered Materials Inc 16

Intercept Technology

Easy Handling – High Protection – Cost Savings A replacement for Mil 131J Foil (TACOM) BMW Axles shipping from South Africa to China

slide-17
SLIDE 17

(c)2006 Engineered Materials Inc 17

2 Desiccant Pouches were used

GKN Driveline - UK

Analysis: The problem was not just Corrosion, it was also the Swelling of the nylon fitting

Intercept Technology

slide-18
SLIDE 18

(c)2006 Engineered Materials Inc 18

Intercept Technology

References

INTERCEPT Application

Drive Train Components – Germany to world-wide Reduction of processing time and cost. Axles – South Africa to China Replacement of Barrier systems with 65% Cost reduction. (ZF – Lemforder under BMW consent and ZF testing) Fuel Injection Components – Worldwide shipments Replacement of traditional methods, reduction of processing steps by 90% (Bosch)

slide-19
SLIDE 19

(c)2006 Engineered Materials Inc 19

Intercept Technology

Sinter metal Components -Germany to Mexico Reduction of oil-coating at manufacturing and avoiding cleaning before assembly in Mexico Engine Blocks – Germany to India Complete 6-Sigma testing phase consent. Engine blocks are shipped without coating to India for assembly. +120,000 Parts 10 Years 0 Rejections – 0 Rust

References

slide-20
SLIDE 20

(c)2006 Engineered Materials Inc 20

Intercept Technology

References

INTERCEPT Application

Drive Train Components – Germany to world-wide Avoidance of secondary coating and cleaning processes. Gear Box – 15 Year Storage for end-of-life packaging Replacement of Barrier systems with 80% Cost reduction. (BMW) Engine Parts, Bulk Shipment – Spain to world-wide Complete replacement of traditional coating and barrier packaging

slide-21
SLIDE 21

(c)2006 Engineered Materials Inc 21

Intercept Technology

Cummins Engine – China to US SKF

slide-22
SLIDE 22

(c)2006 Engineered Materials Inc 22

Intercept Technology

Some Other Approvals

  • Intel

– Packaging and storage of all tools going off-line (tools meaning all equipment involved in the making of wafers – large equipment) – Novellus Approval for new equipment

  • Boeing / Northrop / Raytheon / Thiokol / Hughes / ITT
  • Cisco Systems

– Switch Gear and telecommunications equipment

  • Alcatel-Lucent

– Switch Gear and telecommunications equipment

  • Singapore Technologies

– Long term storage of military equipment

  • Karma Industries

– Shipment and long term storage of mining equipment and hoists

  • Diebold

– Shipment and long term storage of ATM equipment

slide-23
SLIDE 23

(c)2006 Engineered Materials Inc 23

Intercept Technology

With Intercept Without Intercept Without Intercept

slide-24
SLIDE 24

(c)2006 Engineered Materials Inc 24

Intercept Technology

Protecting your Investment and Your Product Or

Intercept Technology

OR

www.InterceptShrinkFilms.com

slide-25
SLIDE 25

(c)2006 Engineered Materials Inc 25

Intercept Technology

Intercept Technology – Simply Better Protection