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Influence of Shape Parameterization on Aerodynamic Shape Optimization John C. Vassberg Antony Jameson Boeing Technical Fellow T. V. Jones Professor of Engineering Advanced Concepts Design Center Dept. of Aeronautics & Astronautics Boeing


  1. Influence of Shape Parameterization on Aerodynamic Shape Optimization John C. Vassberg Antony Jameson Boeing Technical Fellow T. V. Jones Professor of Engineering Advanced Concepts Design Center Dept. of Aeronautics & Astronautics Boeing Commercial Airplanes Stanford University Long Beach, CA 90846, USA Stanford, CA 94305-3030, USA Von Karman Institute Brussels, Belgium 9 April, 2014 Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 1

  2. LECTURE SERIES OUTLINE • INTRODUCTION • THEORETICAL BACKGROUND – SPIDER & FLY – BRACHISTOCHRONE • SAMPLE APPLICATIONS – MARS AIRCRAFT – RENO RACER – GENERIC 747 WING/BODY • DESIGN-SPACE INFLUENCE Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 2

  3. LECTURE-3 OUTLINE • AIRFOIL ANATOMY – TRUE LEADING EDGE & MLL CHORD – AIRFOIL STACK - WING GEOMETRY • DESIGN-SPACE PARAMETERIZATION – BEZIER FAMILY – FREE SURFACE – B-SPLINES • SAMPLE OPTIMIZATIONS – NACA0012-ADO AIRFOIL – ONERA-M6 WING – ADO-CRM WING Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 3

  4. AIRFOIL ANATOMY • AIRFOIL DEFINITION – PLANAR - NOT 3D SPACE CURVES – MLL CHORD – UPPER & LOWER SURFACE CONTOURS – LEADING- & TRAILING-EDGE PTS ∗ TE Base ≥ 0 , TE = 1 2 ( TE U + TE L ) • AIRFOIL STACK – MINIMAL SET OF DEFINING STATIONS – ASSEMBLED & SURFACED IN WRP – TRANSFORMED TO FRP Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 4

  5. AIRFOIL ANATOMY • ESTIMATING TRUE LEADING EDGE – IDENTIFY DISCRETE LE – 3-POINT CIRCLE FIT – CONSTRUCT TRUE MLL CHORD • AIRFOIL PROPERTIES – LEADING-EDGE RADIUS – THICKNESS & CAMBER – INFLECTION POINTS Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 5

  6. AIRFOIL ANATOMY RAE 2822 Airfoil Coordinates RAE2822 Airfoil Discrete Coordinates. http://aerospace.illinois.edu/m-selig/ads/coord/rae2822.dat Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 6

  7. AIRFOIL ANATOMY * * * * Discrete MLL * Discrete LE RLE To TE True MLL Chord True LE * 3-Point Circle Fit * * * Estimate of True Leading-Edge Point. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 7

  8. R LE = 0 . 008554 , ( X, T ) Tmax = (0 . 379526 , 0 . 121108) , ( X, C ) Cmax = (0 . 757536 , 0 . 012641) , (0 . 65848 , − 0 . 02927 , 8 . 29056 ◦ ) . ( X, Y, θ ) Inflect = Tmax Cmax RLE Inflection RAE 2822 Airfoil B-Splines & Properties RAE2822 LS-Fit B-Splines & Geometric Properties. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 8

  9. DESIGN-SPACE PARAMETERIZATION • AERODYNAMIC CONSIDERATIONS – STREAMWISE CURVATURE CONTINUITY – SPANWISE CONTINUITY • DESIGN CONSIDERATIONS – LOCAL CONTROL • CUBIC CURVES - OPTIMUM BALANCE – SERIES OF CUBIC BEZIER CURVES – CUBIC B-SPLINES Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 9

  10. DESIGN-SPACE PARAMETERIZATION • BEZIER FAMILY – NACA0012-ADO EQN. – LEAST-SQUARES FIT – DEGREE ELEVATION • FREE SURFACE • CUBIC B-SPLINES – RAE2822 LEAST-SQUARES FIT – THICKNESS & CAMBER – LEADING-EDGE RADIUS – OSCULATING CIRCLE Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 10

  11. DESIGN-SPACE PARAMETERIZATION Abbott and von Doenhoff give the NACA0012 equation as: y N ( x ) = ± 0 . 12 0 . 2969 √ x − 0 . 1260 x − 0 . 3516 x 2 + 0 . 2843 x 3 − 0 . 1015 x 4 � � 0 . 2 Note: Blunt Trailing Edge. Nadarajah suggests changing the coefficient of the x 4 term such that a sharp trailing-edge is recovered at x = 1. The resulting analytic equation defining the NACA0012-ADO airfoil shape is: y A ( x ) = ± 0 . 12 0 . 2969 √ x − 0 . 1260 x − 0 . 3516 x 2 + 0 . 2843 x 3 − 0 . 1036 x 4 � � 0 . 2 Note: Sharp Trailing Edge. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 11

  12. NACA0012-ADO BEZIER Table I: Bez4-0012-ADO Control Points. ycpt n -Fit n xcpt n − FIT 0 0.0000000 0.0000000 1 0.0000000 0.0256211 2 0.0308069 0.0438166 3 0.1795085 0.1135797 4 1.0000000 0.0000000 � 1 0 [ y F ( u ) − y A ( x ( u ))] 2 du. I = . = 0 . 9497 ∗ 10 − 8 . I min Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 12

  13. NACA0012-ADO BEZIER Bez4-0012-ADO Airfoil 4th-Order Bezier Curve 0.12 Airfoil CPTS 0.10 0.08 0.06 Y 0.04 0.02 0.00 0.00 0.0 0.0 0.2 0.4 0.6 0.8 1.0 X Bez4-0012-ADO Airfoil & 4 th -Order Bezier Control Points. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 13

  14. NACA0012-ADO BEZIER Bez4-0012-ADO Airfoil Comparison with NACA0012-ADO 0.02 %YDIFF: ( Bez4-0012-ADO - NACA0012-ADO ) 0.01 0.00 0.00 -0.01 -0.02 -0.03 -0.04 0.0 0.0 0.2 0.4 0.6 0.8 1.0 X ∆ Y [Bez4-0012-ADO - NACA0012-ADO] Airfoils. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 14

  15. BEZIER DEGREE ELEVATION Elevating a K th -order Bezier curve to ( K +1) st -order has control points given by the following recursive formula. k � K + 1 − k � � � B ( K +1) B ( K ) B ( K ) = k − 1 + ; k k K + 1 K + 1 where 0 ≤ k ≤ K + 1 . B ( K ) and B ( K +1) represent control points of the K th -order and ( K + 1) st -order Bezier curves, respectively. While B ( K ) and B ( K ) K +1 do not exist, their factors are zero. − 1 Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 15

  16. BEZIER DEGREE ELEVATION Bez4-0012-ADO Airfoil Degree Elevation 0.12 Airfoil CPTS 4th-Order CPTS 5th-Order 0.10 0.08 0.06 Y 0.04 0.02 0.00 0.00 0.0 0.0 0.2 0.4 0.6 0.8 1.0 X Degree Elevation of Bez4-0012-ADO from 4 th to 5 th Order. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 16

  17. CUBIC B-SPLINES Third-order B-Splines of 33 control points define each surface. The xcpt coordinates are preset by a cosine distribution. xcpt 0 = 0 , 1 � n − 1 � �� xcpt n = 1 − cos π , 1 ≤ n ≤ 32 . 2 31 Since the leading- and trailing-edge points are pinned, the first and last control points have ycpt 0 = 0, and ycpt 32 = ± 1 2 TE Base . Curvature continuity at the LE requires ycpt u 1 = − ycpt l 1 . The remaining ycpt coordinates of each B-Spline are defined with a least-squares fit of their corresponding grid points. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 17

  18. B-SPLINE DERIVATIVES • FUNCTIONS x ( t ) , y ( t ) , t ( x ) , C ( t ) = 1 T ( t ) = [ y u ( t ) − y l ( t )] , 2[ y u ( t ) + y l ( t )] • DERIVATIVES dy dx ( t ) = ˙ y ˙ ˙ x ( t ) , ˙ y ( t ) , ˙ x ( t ) , ¨ ¨ y ( t ) , x , T ( t ) , C ( t ) ˙ • CURVATURE [ ˙ x ¨ y − ¨ x ˙ y ] 1 K ( t ) = ρ ( t ) = � 3 / 2 , K ( t ) � x 2 + ˙ y 2 ˙ Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 18

  19. RAE2822 CUBIC B-SPLINES RAE 2822 Airfoil Coordinates & B-Splines RAE2822 Coordinates with Least-Squares-Fit B-Splines. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 19

  20. RAE2822 CUBIC B-SPLINES RAE 2822 Airfoil Control Points RAE2822 Airfoil Control Points. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 20

  21. RAE2822 CUBIC B-SPLINES RAE 2822 Airfoil Curve Segments RAE2822 B-Spline Curve Segments. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 21

  22. RAE2822 CUBIC B-SPLINES RAE 2822 Airfoil Leading-Edge Region All Data RAE2822 Coordinates, B-Splines & Leading-Edge Radius. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 22

  23. RAE2822 CUBIC B-SPLINES Thickness Upper Camber Chordline Lower RAE 2822 Airfoil Trailing-Edge Region All Data RAE2822 Coordinates, B-Splines, Thickness & Camber near TE. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 23

  24. RAE2822 CUBIC B-SPLINES Upper Lower RAE 2822 Airfoil Trailing-Edge Region Coordinates RAE2822 Coordinates & Curve-Segment Grid near TE. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 24

  25. OPTIMIZATION & CFD METHODS • MDOPT & CMA-ES – BEZIER – NON-GRADIENT OPTIMIZATIONS – OVERFLOW • SYN83 & SYN107 – FREE SURFACE & B-SPLINES – GRADIENT-BASED OPTIMIZATIONS • FLO82 CROSS ANALYSIS – RIGOROUS GRID-CONVERGED PROCESS – RICHARDSON EXTRAPOLATION Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 25

  26. SYN83 GRID Close-up view SYN83 C-mesh about NACA0012-ADO. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 26

  27. MDOPT, CMA-ES & FLO82 GRID Close-up view NACA0012-ADO 256x256 O-mesh. Vassberg & Jameson, VKI Lecture-III, Brussels, 9 April, 2014 27

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