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Industry 4.0 - Agenda What is Industry 4.0? Innovation drivers - - PowerPoint PPT Presentation
Industry 4.0 - Agenda What is Industry 4.0? Innovation drivers - - PowerPoint PPT Presentation
Industry 4.0 - Agenda What is Industry 4.0? Innovation drivers Industry 4.0 overview and design US response to I4.0 Technology progression Automation Levels How does this apply to me? A practical layout
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What is Industry 4.0?
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Innovation Drivers
What drives innovation in Food Manufacturing? Necessity Regulation Response to an “incident” The need to be able to do more and break barriers Value that it gives An end user An OEM An Engineering firm
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Industry 4.0 design principles
1.
Interoperability: The ability of machines, devices, sensors, and people to connect and communicate with each other via the Internet of Things (IoT)
2.
Information transparency: The ability of information systems to create a virtual copy of the physical world by enriching digital plant models with sensor data.
3.
“Technical assistance”
- Ability of assistance systems to support humans – i.e. self diagnostics
- Ability of cyber physical systems to physically support humans with tasks that
are unpleasant, too exhausting, or unsafe
4.
Decentralized decisions: The ability of cyber physical systems to make decisions
- n their own
- Within predefined boundaries
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IIoT
Internet
- f
Things Industry 4.0
Industrial Internet of Things
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Evolution of cloud computing
Things on the Internet (centralized) Internet of Things (mesh)
Cloud
Device Device Device Device Device
Device Device Device Device Device
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How does the US approach Industry 4.0?
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Evolution of automation technology
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Interconnectivity
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Automation levels
20.03.2018
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Level 3 Plant Control MES Level 2 Process Control SCADA, DCS Level 1 Field & Control PLC ; I/O-Systems Level 0 Process Devices Level 4 Enterprise ERP, Cloud Planning Record Data
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Which standard is the most popular?
Market shares of newly installed network nodes (2018)
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EtherNet/P 15% Other fieldbuses 10% PROFINET 10% Modbus TCP 4% EtherCAT 7% PROFIBUS DP 12% POWERLINK 4% Other Ethernet 10% DeviceNet 4% CANopen 4% CC-Link 4% Modbus RTU 6% Other wireless 1% Bluetooth 1% WLAN 4%
WIRELESS 6% (2017: 6%)
Annual growth: +32% (2017: +32%)
FIELDBUSES 42% (2017: 48%)
Annual growth: +6% (2017: +4%)
Newly installed Industrial Ethernet nodes now exceeds those of newly installed conventional field bus nodes!
Industrial Ethernet (all protocols) now 52% (2017: 46%)
Annual growth: +22% (2017: +22%)
Source: HMS networks, 16.02.2018a
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How does all of this apply to my facility?
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Decisions: Fieldbus vs. Industrial Ethernet
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Fieldbus & Ethernet technologies
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Complexity (aka. Cost $) Fieldbus Ethernet “Sub”-Fieldbus
Point-to-point
Bandwidth
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Practical example: data available
- n a limit switch
Sophistication Capability
(number of inputs/outputs, parameters, diagnosis) AS-interface Limit Switch 4 bit input (position 1…4) 4 bit output (solenoid valve 1…3) DeviceNet Limit Switch 4 bit input (position 1…4) position in mm 4 bit output (solenoid valve 1…3) 40 parameters/diag.data CANopen Limit Switch 4 bit input (position 1…4) position in 0.1 mm 4 bit output (solenoid valve 1…3) 73 parameters/diag.data
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Decisions: Fieldbus vs. Industrial Ethernet
Overriding gateways through direct integration of process valves in Industrial Ethernet (example of Siemens (PROFINET/PROFIBUS))
Page 19 PLC gateway I/O system DP/PA Gateway SCADA Field distributor Field distributor gateway
Industrial Ethernet PROFIBUS DP PROFIBUS PA Analogue
MRP (Media Redundancy Protocol)
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No matter how you go..do you have a map?
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Thank you!
Burkert Contromatic Corp. 11425 Mt. Holly-Huntersville Road Huntersville, NC, USA 28078 Phone +1-800-325-1405 sales.usa@burkert.com Burkert Contromatic Inc. 5002 South Service Road Burlington, Ontario L7L 5Y7 Phone +1 (905) 632-3033 sales.ca@burkert.com