Industry 4.0 - Agenda What is Industry 4.0? Innovation drivers - PowerPoint PPT Presentation

Industry 4.0 - Agenda  What is “Industry 4.0”?  Innovation drivers  Industry 4.0 overview and design  US response to I4.0  Technology progression  Automation Levels  How does this apply to me?  A practical layout walkthrough  When and what technology is best?

What is Industry 4.0?

Innovation Drivers  What drives innovation in Food Manufacturing?  Necessity  Regulation  Response to an “incident”  The need to be able to do more and break barriers  Value that it gives  An end user  An OEM  An Engineering firm

Industry 4.0 design principles Interoperability : The ability of machines, devices, sensors, and people to connect 1. and communicate with each other via the Internet of Things (IoT) Information transparency : The ability of information systems to create a virtual 2. copy of the physical world by enriching digital plant models with sensor data. “Technical assistance” 3. o Ability of assistance systems to support humans – i.e. self diagnostics o Ability of cyber physical systems to physically support humans with tasks that are unpleasant, too exhausting, or unsafe Decentralized decisions : The ability of cyber physical systems to make decisions 4. on their own o Within predefined boundaries

Industrial Internet of Things Internet of IIoT Industry 4.0 Things

Evolution of cloud computing Things on the Internet Internet of Things (mesh) (centralized) Device Cloud Device Device Device Device Device Device Device Device Device

How does the US approach Industry 4.0?

Evolution of automation technology

Interconnectivity Page 12

Automation levels Level 4 Enterprise ERP, Cloud Level 3 Plant Control MES Record Data Planning Level 2 Process Control SCADA , DCS Level 1 Field & Control PLC ; I/O-Systems Level 0 Process Devices 20.03.2018 Page 13

Which standard is the most popular? Market shares of newly installed network nodes (2018)  Newly installed Industrial Other fieldbuses EtherNet/P 10% Ethernet nodes now 15% DeviceNet 4% exceeds those of newly CANopen 4% installed conventional field bus nodes! CC-Link PROFINET 4% 10%  Industrial Ethernet (all Modbus RTU protocols) now 52% (2017: 6% 46%) EtherCAT 7%  Annual growth: +22% PROFIBUS DP Modbus TCP 12% 4% (2017: +22%) FIELDBUSES 42% (2017: 48%) POWERLINK Annual growth: +6% (2017: +4%) 4% Other Ethernet WLAN 10% 4% Other wireless 1% Bluetooth WIRELESS 6% (2017: 6%) 1% Annual growth: +32% (2017: +32%) Source: HMS networks, 16.02.2018a Page 14

How does all of this apply to my facility?

Decisions: Fieldbus vs. Industrial Ethernet

Fieldbus & Ethernet technologies Complexity (aka. Cost $) Point-to-point Ethernet Fieldbus “Sub” -Fieldbus Bandwidth page 17

Practical example: data available on a limit switch CANopen Limit Switch 4 bit input (position 1…4) DeviceNet position in 0.1 mm Limit Switch 4 bit output (solenoid valve 1…3) 4 bit input (position 1…4) Sophistication 73 parameters/diag.data position in mm 4 bit output (solenoid valve 1…3) 40 parameters/diag.data AS-interface Limit Switch 4 bit input (position 1…4) 4 bit output (solenoid valve 1…3) Capability (number of inputs/outputs, parameters, diagnosis)

Decisions: Fieldbus vs. Industrial Ethernet SCADA PLC MRP (Media Redundancy Protocol) gateway DP/PA Gateway I/O system gateway Field Field distributor distributor Industrial Ethernet PROFIBUS DP PROFIBUS PA Analogue Overriding gateways through direct integration of process valves in Industrial Ethernet (example of Siemens (PROFINET/PROFIBUS)) Page 19

No matter how you go..do you have a map?

Thank you! Burkert Contromatic Corp. Burkert Contromatic Inc. 11425 Mt. Holly-Huntersville Road 5002 South Service Road Huntersville, NC, USA 28078 Burlington, Ontario L7L 5Y7 Phone +1-800-325-1405 Phone +1 (905) 632-3033 sales.usa@burkert.com sales.ca@burkert.com