Imagination into Reality Designing Engineering Prototyping - - PowerPoint PPT Presentation

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Imagination into Reality Designing Engineering Prototyping - - PowerPoint PPT Presentation

Feb 02, 2024 359 likes •815 views

Advanced Composite Engineering Solutions Imagination into Reality Designing Engineering Prototyping Tooling Manufacturing 1 FOUNDERS: Mr.Sanjay Siriah (Chief Director - Business) B.E.(Electrical) , IIM Ahmadabad - Marketing &

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Advanced Composite Engineering Solutions

Designing Engineering Prototyping Tooling Manufacturing

Imagination into Reality

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FOUNDERS:

  • Mr.Sanjay Siriah (Chief Director - Business)

B.E.(Electrical) , IIM Ahmadabad - Marketing & Finance Over 25 years of corporate experience as a top executive in Birla Group

  • Mr.Mangesh Bhalerao (Director - Technical)

B.E.(Mechanical), Post Graduate from IIT Mumbai. Specialized in Product Design Over 30 years of experience in Product Design and Development, Expert in Composite Materials and Products with proven records.

  • Mr.Girish Kulkarni (Director - Operations)

Qualification-B.E. (Production) - Mumbai University Over 30 years of experience in Composite Materials and Tool making (Moulds, Fixtures) Specialized in mould making

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COMPANY PROFILE:

SETUP:

  • Advanced Composite Engineering Solutions (ACES) is recently formed organization incorporated on 8th

April 2016.

  • Workforce: Organized 50 able personnel
  • Factory Area: Spread over 25000 sq feet with latest aided technology and equipments. (3units)
  • Growth: Generating 6Cr worth business under 8-10 clientele since inception. Currently capable of

producing 90 to 100lakh / month worth production.

  • Office: 302, Sairam. Above Subway, Paud Rd, Opposite Vanaz, Kothrud, Pune – 411038
  • Factory: Plot no. 11, Gat no. 605/2, Pirangut, Near PIBM institue, Mokai Village Rd, Taluka Mulshi, District

Pune – 412115 (Approx 10,000 sq. ft.) Plot no. 9, Gat no. 11, TATA UTAKA road, Kasar Amboli, Pirangut, Tal -Mulshi, Dist – Pune - 412115 (Approx 7000 sq. ft.) Plot no 8, Sun valley industrial estate, Gat.no 605/2 village Pirangut, Taluka Mulshi,Dist Pune

  • VISION: TO BE KNOWN AS ONE OF THE RENOWNED ENGINEERING SOLUTIONS

PROVIDER FOR FACTORY MADE PRODUCTS IN THE CONSTRUCTION INDUSTRY.

  • MISSION: INTRODUCE HIGH QUALITY ENGINEERED PRODUCTS USING STATE OF

THE ART DESIGNS, MATERIALS AND PROCESSES.

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COMPANY ACTIVITIES:

Advanced Composite Engineering Solutions (ACES) is engaged in,

Designing Engineering Prototyping Tool Development Manufacturing

(100% INHOUSE ACTIVITIES)

Installation

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WHAT ARE COMPOSITES??

  • A composite material is one, which is composed of at least two

elements working together to produce material properties that are different to the properties of those elements on their own.

  • A composite is a combination of various materials to form one

heterogeneous material meant for engineering solutions and applications.

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CONCRETE VS COMPOSITE

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COMPOSITE CONCRETE Light weight Heavy weight Strength : Weight ratio - High Strength : Weight ration - Less Aesthetics and finishes of high quality (Wood / Granite / Decorative finish) Aesthetics and finishes of a regular concrete Maintenance free Maintenance free Durable (50 to 100 years). Durable (50 to 100 years). Fire proof / Fire retardant. Fire proof Fast setting time (1hour) Prolonged setting time (28 days) Molding process advantages:

  • Correct Material Specifications
  • Process Consistency
  • Precision

On-site limitations:

  • Difficult to control material

specifications

  • Process consistency not assured
  • No precision

Easy and fast installation hence reduces project lead time. Longer installation time.

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CONCRETE VS COMPOSITE

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ACES has specially Formulated & Developed special concrete composite range suitable for end applications which are tested and certified by reputed labs - Durocrete & CSRL

  • ACC001 - Polymer Concrete – M60 to M200+ (Strong in compression)
  • ACC002 - Glass Fiber Reinforced Polymer Composite (GRPC) – M60 to M200+

(Strong in compression, tensile & impact)

  • ACC003 – Alcofine Concrete Composite – M80+
  • ACC004 – Light Weight Concrete (1000kg/m3) – M10
  • ACC005 – Concrete with Tensile Strength– No Re-bar required

These materials are specially processed resulting in high grade strengths M200+/M80+/M40+ These materials are further strengthened for Tensile and Impact strength with either Steel, Glass, Polypropylene Fibers.

ADVANCED MATERIALS – CONCRETE COMPOSITES

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ACES is conversant and using lot of other composite materials depending

  • n end applications.
  • Grades of Polymeric Resins – Isophthalic, Bisminol, Vinyl ester
  • Grades of Glass fibers, Steel fibers, Polypropylene fibers
  • Grades of foams – Polyurethane, Polystyrene, Polyethylene.
  • Core materials.

ADVANCED MATERIALS – OTHER COMPOSITES

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POLYMER CONCRETE:

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Properties Polymer Concrete Portland Cement Compressive Strength,psi 14,000-20,000 3000-5000 Tensile Strength, psi 1200-2000 200-400 Modulus of Rupture, psi 3,000-4000 650-750 Modulus of Elasticity, psi x16 5.0-5.5 3.0-3.5 Shear Bond Strength, psi 650-700 120-140 Water Absorption <1% 5.5% Freeze Thaw Resistance 1600/0* 750/25*

*Number of Cycles / %Weight Loss

# Polymer Concrete is chemically resistant to,

  • Hydrochloric, Sulphuric, Nitric, Acetic, Formic, Acid.
  • Soda Lye, Ammonium, Soda, Ethyl Alcohol, Sea Water.

Polymer Concrete is a composite material consisting of a resin (typically polyester) which binds aggregates such as sand and stone together to form a dense matrix

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No cracking at 1000kN Polymer Concrete Block

POLYMER CONCRETE BLOCK UNDER TEST

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ACES PRODUCT LINE:

  • Customized jobs : Facades, Roofs, Canopies,

Pergolas

  • Walls ‘Tuff walls’
  • Gates
  • Fillers : Fins, Screens
  • Cladding (E/I)
  • Staircase (Ready to fit modules)
  • Door Frames - System
  • Water proofing (On-site)

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PRODUCT: FACADE – Thin Concrete CLIENT: MAITRI, KHARGHAR MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Size and complexity

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CLIENT REFERENCES:

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PRODUCT: COMPOSITE SCREENS – Thin Concrete CLIENT: LODHA – Palva, Dombivli MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Weight advantage : Composite screen – 50KG / Concrete Screen – 500Kg

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CLIENT REFERENCES:

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PRODUCT: COMPOSITE FACADES CLIENT: RAHEJA – Raheja Industrial Park, Navi Mumbai MATERIAL: FRP – PVC COMPOSITE SPECIAL: LARGE SIZE. ONE PIECE

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CLIENT REFERENCES:

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Span, Size and Shape – No limitations Size – 70’ x 24’ 3 Dimensional contours

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PRODUCT: PERGOLA FINS & BEAM – Thin Concrete CLIENT: VASCON – Windermere, Koregaon Park, Pune MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: One Piece. Ready to fit

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CLIENT REFERENCES:

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CLIENT REFERENCES:

PRODUCT: GATE STONE FINISH FACIA CLIENT: VASCON – Windermere, Koregaon Park, Pune MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Modular Factory made, Ready to fit.

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PRODUCT: CLADDING PARTS CLIENT: KANAKIA – BKC PARIS MATERIAL: GRPC SPECIAL: ACCURATE LIGHT WEIGHT MOLDED PARTS - AESTHETICS

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CLIENT REFERENCES:

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PRODUCT: CONCRETE FINS – CONCRETE M40 CLIENT: KANAKIA - AROHA, BORIVLI MATERIAL: ACC003 – Concrete Composite – M40+ SPECIAL: Thin long sections in one piece

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CLIENT REFERENCES:

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PRODUCT: COMPOSITE FINS - GFRC CLIENT: KANAKIA – AROHA, BORIVLI MATERIAL: FRP – STEEL COMPOSITE SPECIAL: Wood Finish. Height : 6 meter long

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CLIENT REFERENCES:

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PRODUCT: COMPOSITE RAILING CLIENT: RAHEJA – Raheja Exotica, Madh island jetty MATERIAL: FRP composite SPECIAL: LARGE SIZE. ONE PIECE

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CLIENT REFERENCES:

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PRODUCT: PILLARS – Thin Concrete CLIENT: PRATIK GROUP – Pratik Gardens, Vashi MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Large component yet light weight.

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CLIENT REFERENCES:

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PRODUCT: FACADES – Thin Concrete CLIENT: PRATIK GROUP – Pratik Gardens, Vashi MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Large component yet light weight

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CLIENT REFERENCES:

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PRODUCT: PERGOLAS CLIENT: AMANORA GROUP – PERGOLA CANOPY FOR LOTUS CLUB – 2 (GATEWAY TOWERS) MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Modular Factory made, Ready to fit.

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CLIENT REFERENCES:

UNDER CONSTRUCTION

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PRODUCT: PERGOLA FINS – Wood Finish CLIENT: ESHAANYA – Signature Bungalows, Karjat MATERIAL: FRP – STEEL COMPOSITE SPECIAL: WOOD FINISH. 20 Feet long PRODUCT: COMPOSITE SANDWICH PANELS – FRP + Bison + FRP CLIENT: KESAR - Orion MATERIAL: FRP – BISON – FRP COMPOSITE SPECIAL: Ready to fit

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CLIENT REFERENCES:

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PRODUCT: COMPOSITE PILLARS CLIENT: KRISHH DEVELOPERS MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: ONE PIECE MOLDING PRODUCT: WOOD FASCIA CLIENT: KANAKIA – Rainforest, Marol MATERIAL: CONCRETE COMPOSITE SPECIAL: WOOD FINISH

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CLIENT REFERENCES:

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PRODUCT: MUMPTY COVER CLIENT: LODHA – Palva, Dombivli MATERIAL: ACC004 – GRPC SPECIAL: Weight advantage and customized size

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CLIENT REFERENCES:

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PRODUCT: COMPOSITE WALL PANELS - GSFRC CLIENT: VASCON – Platinum, Viman Nagar, Pune MATERIAL: ACC002 - Glass Steel Fiber Reinforced Concrete (GSFRC) – M80+ SPECIAL: Utility friendly and light weight. Ready to fit

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CLIENT REFERENCES:

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PRODUCT: COMPOSITE WALL PANELS CLIENT: VASCON – Prototype MATERIAL: Cement / Polymeric foam – SIP panel SPECIAL: Utility friendly and light weight. Ready to fit

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CLIENT REFERENCES:

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PROJECT: VASCON GOODLIFE – KATVI, TALEGAON SALES OFFICE CONSTRUCTED IN ‘TUFF WALL’

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CLIENT REFERENCES:

ACTUAL PHOTO - EXTERNAL

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PROJECT: VASCON GOODLIFE – KATVI, TALEGAON SALES OFFICE CONSTRUCTED IN ‘TUFF WALL’

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CLIENT REFERENCES:

ACTUAL PHOTO - INTERNAL

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COMPOSITE STAIRCASE: INSTA-STEPS

2 flights + Mid landing

Ready to fit interlocking staircase Super Strong, Super light Easy to handle Ready finishes – Designs/Colours/Textures Simplified installation Waterproof Fire Retardant Built in LED/Cabling Conduits possible. Dry & Clean construction No shuttering/scaffolding required.

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CLIENT REFERENCES:

PRODUCT: MANHOLE CHAMBER & COVER CLIENT: RELIANCE (Jio Project) MATERIAL: ACC002 - Glass Steel Fiber Reinforced Concrete (GSFRC) – M80+ SPECIAL: Tested for 25 tonnes

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Cornice Arches Building Panels Door Frames Window Canopy

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PRODUCT: SAMPLE PROJECTS CLIENT: Xrbia / Vascon MATERIAL: ACC001 - Polymer Concrete – M200+ SPECIAL: Intricate shapes with Thin Sections possible (10-12mm)

CLIENT REFERENCES:

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Noise Barrier on Highways

Composite Road Divider

Sound dampening wall (3 meter height)

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PRODUCT: INFRASTRUCTURE CLIENT: J KUMAR MATERIAL: FRP / STEEL SPECIAL: Light weight composite

CLIENT REFERENCES:

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PRODUCT: WATER PROOFING - GRP CLIENT: KAMDHENU - APMC Market, Navi Mumbai MATERIAL: 6 COAT SYSTEM (FRP) SPECIAL: 1 Day curing. One piece uniform coating

CLIENT REFERENCES:

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PRODUCT: WATER PROOFING - GRP CLIENT: UNIQUE – Junnar Water Works, Junnar MATERIAL: 6 COAT SYSTEM (FRP) SPECIAL: 1 Day curing. One piece uniform coating

CLIENT REFERENCES:

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CLIENTS:

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ACES Products : Other Sector

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ACES Products : Other Sectors (More than 75 products for Universal)

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Advanced Composite Engineering Solutions

Office : 302, 3rd floor, Sai Ram Building, Above Subway, Opp. Vanaz, Paud Road, Kothrud, Pune – 411038. Contact : +91 9922959895 Unit 1: Plot. No/ 11,

  • Gat. No. 605/2, Pirangut,

Near PIBM Institute, Mokai Village Rd, Tal. Mulshi,

  • Dist. Pune-412115.

E mail : advancedcomposite16@gmail.com / abhijeetbhalerao.aces@gmail.com

THANK YOU!

Unit 2: Plot no. 9, Gat no. 11, TATA UTAKA road, Kasar Amboli, Pirangut, Tal -Mulshi, Dist – Pune - 412115 Unit 3: Plot no 8, Sun valley industrial estate, Gat.no 605/2 village Pirangut, Taluka Mulshi, Dist Pune - 412115

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