Imagination into Reality Designing Engineering Prototyping - PowerPoint PPT Presentation

Advanced Composite Engineering Solutions Imagination into Reality Designing Engineering Prototyping Tooling Manufacturing 1

FOUNDERS: • Mr.Sanjay Siriah (Chief Director - Business) B.E.(Electrical) , IIM Ahmadabad - Marketing & Finance Over 25 years of corporate experience as a top executive in Birla Group • Mr.Mangesh Bhalerao (Director - Technical) B.E.(Mechanical), Post Graduate from IIT Mumbai. Specialized in Product Design Over 30 years of experience in Product Design and Development, Expert in Composite Materials and Products with proven records. • Mr.Girish Kulkarni (Director - Operations) Qualification-B.E. (Production) - Mumbai University Over 30 years of experience in Composite Materials and Tool making (Moulds, Fixtures) Specialized in mould making 2

COMPANY PROFILE: SETUP: • Advanced Composite Engineering Solutions (ACES) is recently formed organization incorporated on 8 th April 2016. • Workforce: Organized 50 able personnel • Factory Area: Spread over 25000 sq feet with latest aided technology and equipments. (3units) • Growth: Generating 6Cr worth business under 8-10 clientele since inception. Currently capable of producing 90 to 100lakh / month worth production. • Office: 302, Sairam. Above Subway, Paud Rd, Opposite Vanaz, Kothrud, Pune – 411038 • Factory: Plot no. 11, Gat no. 605/2, Pirangut, Near PIBM institue, Mokai Village Rd, Taluka Mulshi, District Pune – 412115 (Approx 10,000 sq. ft.) Plot no. 9, Gat no. 11, TATA UTAKA road, Kasar Amboli, Pirangut, Tal -Mulshi, Dist – Pune - 412115 (Approx 7000 sq. ft.) Plot no 8, Sun valley industrial estate, Gat.no 605/2 village Pirangut, Taluka Mulshi,Dist Pune • VISION: TO BE KNOWN AS ONE OF THE RENOWNED ENGINEERING SOLUTIONS PROVIDER FOR FACTORY MADE PRODUCTS IN THE CONSTRUCTION INDUSTRY. • MISSION: INTRODUCE HIGH QUALITY ENGINEERED PRODUCTS USING STATE OF THE ART DESIGNS, MATERIALS AND PROCESSES . 3

COMPANY ACTIVITIES: Advanced Composite Engineering Solutions (ACES) is engaged in, Designing Engineering Prototyping Tool Development Manufacturing Installation (100% INHOUSE ACTIVITIES) 4

CONCRETE VS COMPOSITE WHAT ARE COMPOSITES?? • A composite material is one, which is composed of at least two elements working together to produce material properties that are different to the properties of those elements on their own. • A composite is a combination of various materials to form one heterogeneous material meant for engineering solutions and applications. 5

CONCRETE VS COMPOSITE COMPOSITE CONCRETE Light weight Heavy weight Strength : Weight ratio - High Strength : Weight ration - Less Aesthetics and finishes of high quality Aesthetics and finishes of a regular (Wood / Granite / Decorative finish) concrete Maintenance free Maintenance free Durable (50 to 100 years). Durable (50 to 100 years). Fire proof / Fire retardant. Fire proof Fast setting time (1hour) Prolonged setting time (28 days) Molding process advantages: On-site limitations: • Difficult to control material • Correct Material Specifications specifications • Process Consistency • Process consistency not assured • No precision • Precision Easy and fast installation hence Longer installation time. reduces project lead time. 8

ADVANCED MATERIALS – CONCRETE COMPOSITES ACES has specially Formulated & Developed special concrete composite range suitable for end applications which are tested and certified by reputed labs - Durocrete & CSRL • ACC001 - Polymer Concrete – M60 to M200+ (Strong in compression) • ACC002 - Glass Fiber Reinforced Polymer Composite (GRPC) – M60 to M200+ (Strong in compression, tensile & impact) • ACC003 – Alcofine Concrete Composite – M80+ • ACC004 – Light Weight Concrete (1000kg/m3) – M10 • ACC005 – Concrete with Tensile Strength – No Re-bar required These materials are specially processed resulting in high grade strengths M200+/M80+/M40+ These materials are further strengthened for Tensile and Impact strength with either Steel, Glass, Polypropylene Fibers. 9

ADVANCED MATERIALS – OTHER COMPOSITES ACES is conversant and using lot of other composite materials depending on end applications. • Grades of Polymeric Resins – Isophthalic, Bisminol, Vinyl ester • Grades of Glass fibers, Steel fibers, Polypropylene fibers • Grades of foams – Polyurethane, Polystyrene, Polyethylene. • Core materials. 10

POLYMER CONCRETE : : Polymer Concrete is a composite material consisting of a resin (typically polyester) which binds aggregates such as sand and stone together to form a dense matrix Properties Polymer Concrete Portland Cement Compressive Strength,psi 14,000-20,000 3000-5000 Tensile Strength, psi 1200-2000 200-400 Modulus of Rupture, psi 3,000-4000 650-750 Modulus of Elasticity, psi x16 5.0-5.5 3.0-3.5 Shear Bond Strength, psi 650-700 120-140 Water Absorption <1% 5.5% Freeze Thaw Resistance 1600/0* 750/25* *Number of Cycles / %Weight Loss # Polymer Concrete is chemically resistant to, Hydrochloric, Sulphuric, Nitric, Acetic, Formic, Acid. • Soda Lye, Ammonium, Soda, Ethyl Alcohol, Sea Water . • 11

POLYMER CONCRETE BLOCK UNDER TEST Polymer Concrete Block No cracking at 1000kN 12

ACES PRODUCT LINE: • Customized jobs : Facades, Roofs, Canopies, Pergolas • Walls ‘Tuff walls’ • Gates • Fillers : Fins, Screens • Cladding (E/I) • Staircase (Ready to fit modules) • Door Frames - System • Water proofing (On-site) 13

CLIENT REFERENCES: PRODUCT: FACADE – Thin Concrete CLIENT: MAITRI, KHARGHAR MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Size and complexity 14

CLIENT REFERENCES: PRODUCT: COMPOSITE SCREENS – Thin Concrete CLIENT: LODHA – Palva, Dombivli MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Weight advantage : Composite screen – 50KG / Concrete Screen – 500Kg 15

CLIENT REFERENCES: PRODUCT: COMPOSITE FACADES CLIENT: RAHEJA – Raheja Industrial Park, Navi Mumbai MATERIAL: FRP – PVC COMPOSITE SPECIAL: LARGE SIZE. ONE PIECE 16

3 Dimensional contours Span, Size and Shape – No limitations Size – 70’ x 24’ 17

CLIENT REFERENCES: PRODUCT: PERGOLA FINS & BEAM – Thin Concrete CLIENT: VASCON – Windermere, Koregaon Park, Pune MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: One Piece. Ready to fit 18

CLIENT REFERENCES: PRODUCT: GATE STONE FINISH FACIA CLIENT: VASCON – Windermere, Koregaon Park, Pune MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Modular Factory made, Ready to fit. 19

CLIENT REFERENCES: PRODUCT: CLADDING PARTS CLIENT: KANAKIA – BKC PARIS MATERIAL: GRPC SPECIAL: ACCURATE LIGHT WEIGHT MOLDED PARTS - AESTHETICS 20

CLIENT REFERENCES: PRODUCT: CONCRETE FINS – CONCRETE M40 CLIENT: KANAKIA - AROHA, BORIVLI MATERIAL: ACC003 – Concrete Composite – M40+ SPECIAL: Thin long sections in one piece 21

CLIENT REFERENCES: PRODUCT: COMPOSITE FINS - GFRC CLIENT: KANAKIA – AROHA, BORIVLI MATERIAL: FRP – STEEL COMPOSITE SPECIAL: Wood Finish. Height : 6 meter long 22

CLIENT REFERENCES: PRODUCT: COMPOSITE RAILING CLIENT: RAHEJA – Raheja Exotica, Madh island jetty MATERIAL: FRP composite SPECIAL: LARGE SIZE. ONE PIECE 23

CLIENT REFERENCES: PRODUCT: PILLARS – Thin Concrete CLIENT: PRATIK GROUP – Pratik Gardens, Vashi MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Large component yet light weight. 24

CLIENT REFERENCES: PRODUCT: FACADES – Thin Concrete CLIENT: PRATIK GROUP – Pratik Gardens, Vashi MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Large component yet light weight 25

CLIENT REFERENCES: UNDER CONSTRUCTION PRODUCT: PERGOLAS CLIENT: AMANORA GROUP – PERGOLA CANOPY FOR LOTUS CLUB – 2 (GATEWAY TOWERS) MATERIAL: ACC004 – GRPC (4-10 mm) SPECIAL: Modular Factory made, Ready to fit. 26

CLIENT REFERENCES: PRODUCT: PERGOLA FINS – Wood Finish CLIENT: ESHAANYA – Signature Bungalows, Karjat MATERIAL: FRP – STEEL COMPOSITE SPECIAL: WOOD FINISH. 20 Feet long PRODUCT: COMPOSITE SANDWICH PANELS – FRP + Bison + FRP CLIENT: KESAR - Orion MATERIAL: FRP – BISON – FRP COMPOSITE SPECIAL: Ready to fit 27

CLIENT REFERENCES: PRODUCT: WOOD FASCIA PRODUCT: COMPOSITE PILLARS CLIENT: KANAKIA – CLIENT: KRISHH DEVELOPERS Rainforest, Marol MATERIAL: ACC004 – GRPC (4-10 mm) MATERIAL: CONCRETE COMPOSITE SPECIAL: ONE PIECE MOLDING SPECIAL: WOOD FINISH 28

CLIENT REFERENCES: PRODUCT: MUMPTY COVER CLIENT: LODHA – Palva, Dombivli MATERIAL: ACC004 – GRPC SPECIAL: Weight advantage and customized size 29

CLIENT REFERENCES: PRODUCT: COMPOSITE WALL PANELS - GSFRC CLIENT: VASCON – Platinum, Viman Nagar, Pune MATERIAL: ACC002 - Glass Steel Fiber Reinforced Concrete (GSFRC) – M80+ SPECIAL: Utility friendly and light weight. Ready to fit 30

CLIENT REFERENCES: PRODUCT: COMPOSITE WALL PANELS CLIENT: VASCON – Prototype MATERIAL: Cement / Polymeric foam – SIP panel SPECIAL: Utility friendly and light weight. Ready to fit 31

CLIENT REFERENCES: ACTUAL PHOTO - EXTERNAL PROJECT: VASCON GOODLIFE – KATVI, TALEGAON SALES OFFICE CONSTRUCTED IN ‘TUFF WALL’ 32

CLIENT REFERENCES: ACTUAL PHOTO - INTERNAL PROJECT: VASCON GOODLIFE – KATVI, TALEGAON SALES OFFICE CONSTRUCTED IN ‘TUFF WALL’ 33