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I nnovative Materials and I nnovative Materials and Methods for Long Lasting, Methods for Long Lasting, Rapid Renewal of Aging Rapid Renewal of Aging I nfrastructure I nfrastructure Director Kirk T. Steudle, P.E. Director Kirk T. Steudle,


  1. I nnovative Materials and I nnovative Materials and Methods for Long Lasting, Methods for Long Lasting, Rapid Renewal of Aging Rapid Renewal of Aging I nfrastructure I nfrastructure Director Kirk T. Steudle, P.E. Director Kirk T. Steudle, P.E. Michigan Department of Transportation Michigan Department of Transportation United States of America United States of America

  2. Michigan U. S. A.

  3. I nfrastructure Management • Asset Management Approach • Innovative Contracting Methods • Innovative Construction Methods • Use of Innovative materials

  4. Asset Management A systematic process to cost effectively maintain, upgrade and operate an organization’s infrastructure by inventorying assets (roads, bridges, utilities, equipment, facilities) and evaluating specific data (condition, value capacity) in order to make critical infrastructure decisions based on fact rather than assumption.

  5. Transportation Asset Management Overview Goals and Objectives Inventory and Analysis of Options condition assessment and Tradeoffs Preservation, Operations, Policies Capacity Expansion Budgets Feedback Decision-Making & Expectations Resource Allocation Implementation Monitoring and Performance Measures

  6. Transportation Asset Management RESOURCES Preservation Operations Capital Safety Other Improvement

  7. Strategic Highway Research Program (SHRP 2) • Innovative construction methods • Innovative bridge designs for rapid renewal • Durable bridges for service life beyond 100 years

  8. Renewal Program - Goals “GET IN, GET OUT, Rapid STAY OUT” Approaches The search for renewal tools and techniques that reduce preparation Successful and execution times, Renewal reduce disruptions to Minimal traffic, utilities, and Long-Lasting Disruption neighborhoods, and Facilities extend the time between renewal activities

  9. SHRP 2 Renewal Landscape Long-Lived Rapid Approaches Minimize Facilities Disruption R01. Locating Utilities* R01. Locating Utilities* R19. Bridges for R19. Bridges for R02. Geotech Solutions R11. Strategic Service Life R02. Geotech Solutions R11. Strategic Service Life Approaches at of 100 Years* Approaches at of 100 Years* R03. Worker Fatigue R03. Worker Fatigue Corridor/Network Level Corridor/Network Level R21. Composite R21. Composite R04. Innovative Bridge R04. Innovative Bridge Systems R16. Railroad-DOT Systems R16. Railroad-DOT Designs Designs Mitigation Strategies Mitigation Strategies R23. Using Existing R23. Using Existing R05. Modular Pavement In-place Pavement & R05. Modular Pavement In-place Pavement & R15. Integrating Utility R15. Integrating Utility Achieving long Life Achieving long Life R06. High-Speed NDT* and Transportation R06. High-Speed NDT* and Transportation Agency Priorities* Agency Priorities* R26. Preservation R26. Preservation R07. Performance Specs R07. Performance Specs Approaches Approaches R09. Risk Manual R09. Risk Manual Technology related R10. Project R10. Project Project Delivery related Management for Large Management for Large * Track Project Projects Projects

  10. Innovative Contracting Methods • Contracts with cost and time components (A+B) versus exclusively low bid contract • Performance contracting with specific performance requirements • Design-Build-Finance alternatives being investigated

  11. “ABC” Accelerated Bridge Construction • Precast bridge elements • Building bridges and moving them into place • Scheduling to reduce customer delays

  12. An Illustration of ABC (Accelerated Bridge Construction) Parkview Avenue over US-131

  13. Demolition Took Place at Night with Maximum 5 Minute Freeway Closure Beam removal was done at night allowing for a maximum of 5 minute lane closures

  14. All Bridge Components were Precast Concrete

  15. This abutment segment took Abutment Placement 8 minutes to place

  16. Placement of the Pier Caps

  17. Prestressed I -Beams were Placed at Night

  18. The Bridge Deck was Made of Precast Concrete Panels 48 deck panels were placed in four days

  19. A Hot-Mix Asphalt Wearing Surface was Placed on the Deck Waterproof membrane and 1 ½ inch lift of hot mix asphalt (HMA) placed on top of the concrete deck panels

  20. Parkview over US 131 After Before

  21. Self-Propelled Modular Transporters • Used to move entire bridge spans into place • Reduces roadway closure time • Less impact to the traveling public

  22. Bridge Preservation • Epoxy Overlays on bridge decks • Zinc-based primer paint systems for steel beams • Acrylic coatings for concrete elements

  23. Durable Bridges for Service Life Beyond 100 Years • Innovative materials and designs • Protecting bridges with preventive maintenance

  24. I nnovative Materials Designed for Maximum Durability • Non-corrosive materials – Carbon fiber reinforced composites – New alloys of stainless steel • Ultra-ductile, high-performance concrete

  25. Column Wrapping with Fiber Reinforced Polymer sheets

  26. Using I nnovative Materials to Build, Strengthening, and Repair Bridge Beams Prestressed concrete beam reinforced with CFRP prestressing strands and rebar

  27. Load Testing a CFRP Reinforced Bridge

  28. Thank you!

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