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CHANGING THE WAY THE WORLD DESIGNS AND MANUFACTURES

Stephen Nigro

President, 3D Printing Business, HP Inc.

SIX LEVERS FOR DISRUPTING

THE $12T MANUFACTURING SECTOR

Design for additive New supply chain Standards and policy Product capabilities Material price Material selection

Unlock Accelerate SIX KEYS TO TRANSFORM THE $12T MARKET

Manufacturing

MANUFACTURING SECTOR OFFERS GREAT POTENTIAL FOR 3D PRINTING

$12T

3D Printing

MAKING THE LEAP TO FACTORY PRODUCTION

MASS PRODUCTION WHAT IT TAKES

Disruptive technology Superior economics Breakthrough quality

THE WORLD RUNS ON METALS

Material

World production

(Million TONS) Relative cost (approximate)

Aluminum 18 M 3x Copper 11 M 5x Zinc 7 M 4x Lead 5 M 3x Nickel 0.7 M 10x Magnesium 0.4 M 8x Tin 0.3 M 20x Titanium 0.1 M 26x

Metals and alloys

SPECIALIZED PARTS VS. MASS PRODUCTION

Aluminum 42% Steel 23% Steel 51%

= 1million Aerospace (1,700+) Automotive (81M+) Medical Equipment (~30M) Industrial Equipment (62M+)

Aluminum 12% Steel 50% Steel = Majority

THE EVOLUTION OF

METALS MANUFACTURING

Laser Metal injection molding Press and sinter Machining Investment casting

Used for more than 5,000 years

1880s+ 1950s+ 1970s+ 1995+

$12B+ $500B+ $5B+ $2B+ $<1B

Roller Finger Follower Grasper

Automotive valve train for cylinder shutoff Surgical tool for removing tissue High tooling cost, low material weight High tooling cost, low material weight

MIM (50K) $ 2.1 $1 Laser

2

$40.0 -$50.0 $10.0 -$11.0 HP Metal Jet $2.1 $0.9

Break-even point

~50K 60K

DRIVING BREAKTHROUGH ECONOMICS

Cost

1

1) Approximate cost of engineering design, post processing, QA, and packaging is not included in the total MJ part cost and a print cost of $350,000 is applied to the MJ part cost. 2) Instant Laser printing quotes on www.3dhubs.com

“Inspire believes in the strengths

• f the HP Metal Jet process”1

“HP is on the leading edge in additive manufacturing”

Mechanical Properties

Fulfill all requirements of ASTM and ISO standards

Quality

Good surface quality2 Ra 4-7µm Rz 25-40µm

Elongation at break over 40% Yield strength above 200 MPa Ultimate tensile strength above 500 MPa Homogenous microstructure3 Expected: no anisotropic mechanical properties (according to microstructure) Low porosity (less than 0.5%)4

QUALITY FOR MASS PRODUCTION

1) Based on benchmarks July 2018 2) Improved to other benchmarked additive processes such as DMD, LBPF, EBPF 3) Based on EBSD measurements of 2 samples 4) Based on optical cross-section analysis

Cost effective solution for high-volume

featuring low acquisition and

• perational costs

High-quality final metal parts

Mechanical properties exceeding industry standards

Up to 50x more productive

than other binder jetting and laser processes

Less than $399K 430 x 320 x 200mm Stainless steel

INTRODUCING HP METAL JET

DESIGNED FOR MASS PRODUCTION

HP’S WINNING HAND

2X 2X pr printb tbars, 4X no nozzle d densi nsity ty Advance nced b bind nding ng che chemistr tries ( <1% <1% by w y weight ht )

FUNDAMENTAL HP ADVANTAGE

For 30+ years, HP Thermal Inkjet printer performance has

Drops per second

10,000 100 billion 100,000 1 million 10 million 100 million 1 billion 10 billion

Year 1984 2019

Ge Gen 4 4

Gen en 3 3

Gen 2 n 2

Ge Gen 1 1

doubled

every18 months

HP HP Inkje jet “Mo Moore re’s L Law”

HP Metal Jet producing parts with GKN and Parmatech HP Metal Jet select availability

TODAY 2020 2021

HP METAL JET ROADMAP

2019

Metal Jet Production Service HP Metal Jet broad availability

CEO, GKN Powder Metallurgy

WORLD’S LARGEST PROVIDER OF POWDER METAL SOLUTIONS

#1 global producer

• f precision powder

metal parts

13 million

parts daily

#2 global producer

• f powder metal

300,000 tons

• f powder sold p.a.

Global market leader Driving business wins

BRINGING METAL AM INTO MASS PRODUCTION

WEIGHT REDUCTION DESIGN FREEDOM TIME TO MARKET SCALABLE PRODUCTION

Head of Technology Planning & Development, Volkswagen

VOLKSWAGEN GROUP

Revenue: 217 Mrd. € Finance 122 Worldwide Production plants 10.75 Mio. Vehicles Production 627.000 Employees Ø 40.000 Vehicles/day Production per day 340 vehicle types Vehicle Portfolio

MULTI-YEAR ROADMAP

Today 2019+ 2021+ New Platforms (eg EV), Safety Certified Functional Production Mass Customization

WORLD’S LEADING INNOVATORS ACROSS INDUSTRIES

PRODUCTION FOR EVERYONE

CHANGING THE WAY THE WORLD

DESIGNS & MANUFACTURES