High power test results of X-band deflecting cavity Jianhao Tan, - - PowerPoint PPT Presentation

high power test results of x band deflecting cavity
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High power test results of X-band deflecting cavity Jianhao Tan, - - PowerPoint PPT Presentation

High power test results of X-band deflecting cavity Jianhao Tan, Wencheng Fang, Qiang Gu, Zhentang Zhao, SINAP Toshiyasu Higo, KEK June. 15, 2017, Valencia Outline Background Brief introduction of deflector Conditioning history Breakdown


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SLIDE 1

High power test results of X-band deflecting cavity

Jianhao Tan, Wencheng Fang, Qiang Gu, Zhentang Zhao, SINAP Toshiyasu Higo, KEK

  • June. 15, 2017, Valencia
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SLIDE 2

Outline

Background Brief introduction of deflector Conditioning history Breakdown position analysis results Summary

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SLIDE 3

SXFEL Test facility linac layout

X-band

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SLIDE 4

X-Band TDS layout for SXFEL User Facility

Oil tank LLRF

A/D Feedback, Feedforward Set point …… D/A

SSA 23MW,0.5us load Load Load 50MW, 100ns 11424MHz

0.6m 0.6m

Specification of SXFEL user facility:

Energy:1500MeV Bunch length:76um(RMS) Beam size:36um Install space:<1.3 m Resolution:20fs Deflecting voltage:30MV Input power: 20MW

3 dB splitter

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SLIDE 5

Demand of X-Band TDS

  • 1. For now, three RF units of x-band deflecting structures have been confirmed,

including 6 deflecting structures, each is 60 cm long.

  • 2. As diagnostic tool and RF kicker, at least 5 units normal conducting x-band

deflecting structures will used on HXFEL (hard x-ray free electron lasers), 1 meter long for each structure.

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SLIDE 6

Preliminary design of cell shape

 Scheme 1:Cave type  Scheme 2:Hole type Working mode Non-working mode Working mode Non-working mode Two holes (LOLA Structures) Two caved-ins

  • n cell ID surfaces
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SLIDE 7

Optimization of Regular Cells

t (m m) Transverse shut impedance(MΩ/m ) Group velocity( %c) Q value Attenuatio n factor(1/m ) 2.2 45.62 3.17 6345 0.595 2.0 49.07 3.17 6778 0.557 1.8 50.31 3.16 6965 0.544 Structure type Constant impedance Operating frequency 11.424GHz Operating mode Disk-loaded waveguide 2pi/3 Total length L 0.3 m Resolution 20fs Deflecting voltage 10MV Input power 30 MW Group velocity Vg

  • 2.62%c

Filling time tF 23 ns a (a/b) (mm) Group velocity (%c) Transvers e shut impedanc e (MΩ/m) Quality factor Attenuati

  • n factor

(1/m) 5.5(0.37)

  • 2.46

38.35 6662 0.730 5.2(0.35)

  • 2.98

42.24 6622 0.606 5.0(0.34)

  • 3.17

46.04 6778 0.564 4.5(0.30)

  • 3.18

54.09 6924 0.543 4.0(0.26)

  • 2.62

61.53 7072 0.646 3.5(0.23)

  • 2.02

68.81 7821 0.757

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SLIDE 8

Fabrication of cells and couplers

With caves on outside wall of the cups to fix the direction.

Cave

The machining model of couplers, with box and cover, and an regular cup attached to the coupler box.

Cover Box Box with regular cup

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SLIDE 9

Field measurement and tuning results

The cage, with several metal wires surrounded on the carrier which could be scrip or Teflon, the performance affected by Diameter(D) Length(L) metal diameter(b) and Number(N)

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SLIDE 10

Installation on SHIELD-A

Layout of Deflector

A

RF source

for A

Nextef

Shield A

SINAP_DEF

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SLIDE 11

Conditioning history

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SLIDE 12

Operation Plan

4 stages operation

Totally conditioning time: nearly three months, but take the holidays and maintain days out, left 8 weeks to test deflector. (Test of TD24R#05 begin July 2016) The first x-band structure design, fabrication, brazing and test, so we want to test more pulse width, and get more breakdowns information at different width, feed back to the design and technology of fabrication and brazing. Start from 51ns, final target power is 50MW @173ns. Due to the limit of conditioning time, and worried about lots of time will used on higher power and longer pulse width, so the conditioning process operated as we planed. Power up to nearly 45 MW, lots of breakdowns prevent power increase. Lots of problems, not bad things.

Power

Pulse width

91 ns 50 MW

2nd 3rd 4th

40 MW 45 MW 35 MW

1st

51 ns 132 ns 173 ns

4, April, 2016 30, June, 2016

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SLIDE 13

Conditioning history

For accelerating structures For deflecting structure

const BDR t E

p a

  5

30

𝐹𝑒𝑓𝑔=

𝑊𝑒𝑓𝑔 𝑀

𝐹𝑒𝑓𝑔

  • 30. 𝑢𝑞5

𝐶𝐸𝑆 = 𝑑𝑝𝑜𝑡𝑢

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SLIDE 14

RF Conditioning Results @ 51ns

Operation start from 14 April @51ns Two weeks running, reach to power 30MW. On the condition of this power level, meet the requirement of bunch length measurement. BDR evaluation continue two days running.

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SLIDE 15

BDR Evaluation Results @ 51ns

Over 35 hours running, 8 breakdowns record at 30 MW. 1.2*e-6 breakdowns per pulse. 11 breakdowns record during 13 hours at 33MW. 4.7*e-6 breakdowns per pulse.

33MW 30MW

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SLIDE 16

Operation start from 9 May @ 91ns Power target set 40MW 6~7 days increase power up to 40MW, no breakdown rate evaluation

RF Conditioning Results @ 91ns

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SLIDE 17

BDR Evaluation @ 132ns

Threshold program error

Run#16 analysis results Power keep at 38MW 78 Acc-BD record over 62 hours, 1.25 breakdowns happen per hour,7.99*e-6 breakdowns per pulse About several hours conditioning at 40MW

12 hours 25 breakdowns

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SLIDE 18

BDR Evaluation @ 173ns

Run#24 analysis results Power keep at 43MW @173ns 20 breakdowns record during 1215 minutes, about 20 hours BDR= 5.49 *e -6

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SLIDE 19

BDR Evaluation @ 173ns

Run#25 analysis results Power keep at 41MW @173ns 25 breakdowns record during 2678 minutes, about 45 hours BDR= 3.11 *e -6

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SLIDE 20

Breakdown Position Analysis Results

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SLIDE 21

KEK program

Instead of deflector parameters 𝐺 𝑨 = 2𝑨 𝑊𝑕 − 𝑀 𝑊𝑕

  • --> z=𝐺 𝑨 𝑊𝑕+𝑀

2

𝐺 𝑨 = ∆𝑆𝑡 − ∆𝑈𝑠 − 𝑈

𝑔𝑗𝑚𝑚

  • --> z=

(∆𝑆𝑡−∆𝑈𝑠−𝑈𝑔𝑗𝑚𝑚)𝑊𝑕+𝑀 2

  • --> z=

(∆𝑆𝑡−∆𝑈𝑠−𝑈𝑔𝑗𝑚𝑚)𝑊𝑕+𝑀 2

𝑈

𝑔𝑗𝑚𝑚 = 𝑀

𝑊𝑕

  • --> z=

(∆𝑆𝑡−∆𝑈𝑠)𝑊𝑕 2

BD position Analysis program-Deflector

𝐺 𝑨 = න

𝑨 𝑒𝑨

𝑤

𝑕

− න

𝑨 𝑀 𝑒𝑨

𝑤𝑕

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SLIDE 22

Breakdown Position Analysis Results

Different pulse width operation have the same trend, all have two “hot spot” in the up and downstream; Divide the structure into three parts, middle parts, upstream parts and downstream parts. In the middle parts, the number of breakdown almost the same each cell. A few of breakdowns out of range of structure, accuracy of the breakdown position from program is not enough, need more analysis. Lots of breakdowns happen in the upstream and downstream of the structure, not reasonable.

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SLIDE 23

Breakdown Position Analysis Results

Run#10 Run#17 Population of breakdown cell as processing ▽ △◇ □○ Lots of breakdowns in upstream cells Further processing, appeared breakdowns in the downstream 132ns Running Take 132ns running as an example Suspected that the breakdowns resulted by leaking of alloy into the structure

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SLIDE 24

Cutoff analysis-cut view

Cutting view of deflector, and made several samples to observe in the optical microscope and SEM; The dirty things in the cavities, they are not caused by breakdown. Liquid with acid to clean the cavity after wire-cutting Disk

Coupler aperture Location of leaking @ first brazing

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SLIDE 25

Image under optical microscope

coupler Image under optical microscope, it is

  • bvious

that the positions in the upstream and downstream where breakdown frequently are concentrated in the coupler aperture. More analysis will carry

  • ut

in scanning electron microscope.

Damaged heavily

Results under optical microscope

Input side Output side Disks from upstream and downstream

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SLIDE 26

Test results to design

The test results show that the frequently breakdown in the coupler prevent the higher power running. Optimization of coupler will used on new deflector design.

1mm

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SLIDE 27

Summary

The first prototype of x-band deflecting structure has been finished, including design, fabrication, brazing, test, tuning and high power test…… Have found some problems of fabrication and brazing, analysis about BD position, such as cut structure to halves have done and the analysis results basically reflected the problem of design. Optimization of coupler will used on new deflector design.

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SLIDE 28

Thank you!!!

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SLIDE 29

Acknowledgement

Many thanks to…

  • T. Higo, S. Matsumoto, T. Abe, A. Karube, A. Asai,
  • A. Kawaba, Y. Arakida, T. Takatomi, P. Matsui,
  • X. Wu…

and many other members of KEK contribute to SINAP Deflector test.