GKN thinkSAFE! IOSH National food and drink manufacturing conference - - PowerPoint PPT Presentation

GKN thinkSAFE!

IOSH National food and drink manufacturing conference 2015

Kate Everitt | October 2015

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Content Encouraging everyone to thinkSAFE! Communicating safety lessons learnt to all employees

• GKN - Overview and introduction
• Lessons learnt
• thinkSAFE! (the process) Safety is our Number 1 priority
• Continuous Improvement including doMORE!
• Questions?

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A Tier 1 Supplier to the major OE manufacturers in Automotive, Aerospace and Land Systems markets

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Accident Investigation (A3 prepared)

Lessons learnt

Incident Occurs

Timeline

A3 presented to Specialists Forum Safety Alert issued to all

• perations

Operation with incident All GKN Operations

Group HSE Standards thinkSAFE! (content includes any Safety Alert Actions)

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thinkSAFE! Inputs, Outputs

Incident types: Injury in the course of work Near miss Property damage Environmental incident

VIR

Animations

DCS Analysis A3’s

Legislation

Standards

Best practice benchmarking

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DCS (Data Collection System – in-house)

• Incident reporting and notification

system

• Check/Act and verification aspect
• Linked in to the VIR (output)
• Live for all
• perations

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Virtual Incident Room (VIR)

• All sites have access via DCS
• Upload for sharing incidents
• Sharing and learning

mechanisms through specialist interest groups

• A3 is used for investigation

and improvements

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Intranet – Our Virtual Safety Corner

• thinkSAFE! Is GKN’s umbrella
• Launched initially in 2010
• Implemented to the whole Group 2012
• Every plant worldwide – 10 feet, 10

seconds

• Includes:
• Safety Corners
• Ebrochure training
• doMORE!
• Don’t Walk By
• Virtual Incident Room
• Data Capturing

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Safety Corners

• Every Site has one (if not more)
• Can be 50m2 or 5m2
• Every employee supported by their

location, globally, must visit their safety corner at least once a quarter

• There is a minimum standard of what it

must have within it.

• Ebrochure training and RADAR events are

started here

• Can be mobile

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Ebrochure training

• Four topics per year communicated globally to every

employee in their local safety corners

• Ebrochure is topical and contains real GKN incidents
• Produced in 26 languages (including hand-outs and

posters)

• NAPO is used to support message
• All sites use DCS to confirm their percentage

completion

• Non negotiable – mandatory requirement but sites

enjoy doing it

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animation summary

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Don’t Walk By!

• 2014 initiative to encourage all

employees to not accept bad practice

• Launched and delivered via the Chief

Executive

• Personal quotes and “what safety

means to me”

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Group thinkSAFE! topic timeline – SO FAR…

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

think manual handling!

2013

think combustible dust! think fall of material! think hand tools!

2012

think gases and chemicals! think slips, trips, falls!

2014

think ergonomics ! think machinery in motion! think fork lift truck! think cranes & heavy lifting equipment!

2015

plus

think slips, trips, falls! think manual handling!

think near misses!

think near misses!

think energy!

think Occ Health!

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Employees return to work area (machine/ cell/ area/ …) And carry out a

Continuous Improvement through “doMORE!”

Timeline

thinkSAFE! training carried out

• n specific

quarterly topic Completed doMORE! (in poster form) is shared to all

• perations

doMORE! An opportunity for you to continuously improve your workplace by eliminating unsafe conditions and hazards

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doMORE! poster