GENERAL METALS & POLYMERS Indias L e ading Manufac tur e r - - PowerPoint PPT Presentation

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GENERAL METALS & POLYMERS Indias L e ading Manufac tur e r - - PowerPoint PPT Presentation

May 25, 2023 249 likes •404 views

GENERAL METALS & POLYMERS Indias L e ading Manufac tur e r and E xpor te r of Cutlass R ubbe r Be ar ings T r uste d wor ldwide for ove r 35 ye ar s Mor e 10 million be ar ings sold inte r nationally GENERAL METALS

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SLIDE 1

GENERAL METALS & POLYMERS

India’s L e ading Manufac tur e r and E xpor te r

  • f Cutlass R

ubbe r Be ar ings

T r uste d wor ldwide for

  • ve r

35 ye ar s Mor e 10 million be ar ings sold inte r nationally

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SLIDE 2

GENERAL METALS & POLYMERS

  • E

sta b lishe d in 1979, Ge ne r

al Me tals & Polyme r s is a n ISO 9001:2015 c e rtifie d o rg a niza tio n,

a ma nufa c ture r a nd e xpo rte r spe c ia lising in Cutla ss rub b e r b e a ring s.

  • GMP ha s b e e n supplying Cutla ss b e a ring s to shipping

c o mpa nie s, ship ya rds, pump ma nufa c ture rs, po we r pla nt’ s, the ir OE M’ s, OMS’ s & ma inte na nc e c o mpa nie s a ll a c ro ss I ndia , Middle E a st, E uro pe a nd Austra lia fo r

  • ve r 30 ye a rs.
  • GMP is the first I

ndia n c o mpa ny to indig e no usly de ve lo p CUT L ASS BE ARI NGS / WAT E R L UBRI CAT E D BE ARI NGS fo r the I ndia n Na vy in 1981

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SLIDE 3

High Performance Cutlass Bearings

  • GMP Cutla ss b e a ring s c o ve r a wide ra ng e o f sha ft dia me te rs fro m 25mm to 400mm.

(be spo ke size s c an be made o n re que st)

  • GMP be arings are use d in

 Pro pe lle r shafts and rudde rs o f bo ats and ships.  Ve rtic al turbine pumps  Co nc re te Vo lute pumps  S ubme rsible pumps  Bo re we ll pumps

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SLIDE 4

Conc e ntr ic ity and Cylindr ic ity

Most manufac tur e r s use c e ntr e le ss gr inding te c hnique s to finish the outside diame te r but c e ntr e le ss gr inding pr

  • c e ss doe s not take the

inside diame te r

  • f the be ar

ing into ac c ount, the c e ntr e s of the outside diame te r and inside diame te r may not be the same . GMP be ar ings ar e mounte d on a mandr e l and gr

  • und on a c ylindr

ic al gr inde r , thus ac hie ving be tte r c onc e ntr ic ity as we ll as c ylindr ic ity to the full le ngth of the be ar ing so that it is pe r fe c tly r

  • und, pe r

fe c tly str aight and has no tape r , as c ompar e d to be ar ings tur ne d

  • n a lathe mac hine .
  • De sig ne d to c a rry hig h sha ft lo a ds with minimum

de fle c tio n

  • Spe c ia lly fo rmula te d rub b e r lining with e xtre me ly lo w

c o e ffic ie nt o f fric tio n

  • Gro o ve s de sig ne d to e ffic ie ntly dissipa te he a t a nd flush

a wa y a b ra sive s re duc ing da ma g e to b e a ring a nd sha ft/ sle e ve .

  • Ca n withsta nd hig h sha ft RPM
  • Sig nific a ntly re duc e s fric tio n, we a r, a b ra sio n a nd no ise
  • I

ndustry le a ding b e a ring c o nc e ntric ity

  • I

ndustry le a ding b o nd stre ng th; b e twe e n rub b e r a nd she ll ma te ria l.

  • Re sista nt to , o il, g re a se a nd mo st c he mic a ls
  • No n-po lluting a nd e nviro nme nta lly frie ndly

GMP Cutlass Bearings properties

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SLIDE 5

Choic e of she ll mate r ials:

  • Bra ss (a ll g ra de s)
  • Sta inle ss Ste e l (a ll g ra de s inc luding Duple x ste e l)
  • Bro nze (a ll g ra de s)
  • Ca st I

ro n

  • Mild Ste e l
  • Phe no lic (No n me ta llic )

Choic e of Inne r lining mate r ials:

  • Nitrile rub b e r
  • Ne o pre ne rub b e r
  • Na tura l rub b e r
  • PT

F E Gra phite F ille r

  • PT

F E Bro nze F ille r

  • Ca rb o n

R ubbe r Pr

  • pe r

tie s

De nsity (Spe c ific g ra vity) 1.25 ± 0.1 Ha rdne ss Sho re A 65/ 70 sho re s A T e nsile stre ng th (Min) 170 kg f/ c m2 E lo ng a tio n (Min) 410% Yo ung mo dule s (Ma x) 220kg / c m2 Pe rma ne nt Co mpre ssio n se t (Ma x) 20% Co - e ffic ie nt o f the rma l e xpa nsio n 7x104 Bo nd stre ng th 235 PSI (16.5 K g f/ sq .c m)

GMP Cutlass Bearings materials

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SLIDE 6

Types of GMP Bearings

GMP F lange d Be ar ing GMP Split Cutlass Be ar ing GMP Me tal Sle e ve Be ar ing

(Brass/ Bro nze / S tainle ss S te e l)

GMP Composite Sle e ve Be ar ing

GMP F lute d Gr

  • ove Be ar

ing GMP Spir al Gr

  • ove Be ar

ing GMP Polygonal Pr

  • file Be ar

ing

GMP

GMP

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SLIDE 7

GMP Non-Metal bearings

  • GMP Co mpo site Cutla ss Rub b e r Be a ring s o ffe r a ll the b e ne fits o f o ur

me ta l she lle d b e a ring s with a dde d b e ne fit o f b e ing lig ht we ig ht (1/ 3 the we ig ht o f me ta l b e a ring s) a nd no g alva nic c o rro sio n due to its a nti e le c tro lytic pro pe rtie s.

  • GMP Co mpo site Cutla ss Rub b e r b e a ring a re ma de o f pro prie ta ry

c o mpo site ma te ria ls de ve lo pe d b y o ur in ho use R&D te a m. T he ma te ria l is re sista nt to o il, g re a se a nd c he mic a ls a nd ma tc h the te mpe ra ture ra ng e o f me ta l b e a ring ma te ria ls to func tio n a t te mpe ra ture s fro m 5°C to 70°C.

  • Hig h te mpe ra ture re sista nc e a nd ne g lig ib le swe lling

c ha ra c te ristic s o f GMP c o mpo site rub b e r b e a ring s e na b le the m to o pe ra te a t a c lo se r running c le a ra nc e tha n o the r b e a ring ma te ria ls.

  • T

he c o mpo site o ute r she ll is ke pt fle xib le fo r b e tte r g rip whe n pre sse d into the ho using .

  • Our she ll ma te ria l a lso ha s b e a ring pro pe rtie s, so e ve n if

the so ft lining is wo rn o ut the sha ft will no t g e t da ma g e d.

  • GMP Co mpo site Cutla ss Rub b e r Be a ring s a re a va ila b le in

b ro wn a nd b la c k c o lo urs. (F la ng e d is a va ila b le o nly in b la c k)

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SLIDE 8

GMP Flanged Bearings

  • Our F

la ng e d Be a ring s a re c a st c e ntrifug a lly with a n inte g ra l fla ng e , the she lls a re he a vy wa lle d.

  • T

he fla ng e pro vide s struc tura l stre ng th to re ta in b e a ring a nd pre ve nt ro ta tio n in ho using .

  • She lls a re furnishe d un-drille d unle ss spe c ifie d.
  • Ava ila b le in so lid a nd split de sig n.

GMP

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SLIDE 9

GMP Split bearing

  • De sig ne d fo r e a sy fitme nt a nd e xtra c tio n in b ro nze o r

sta inle ss ste e l

  • She lls a re pre c isio n ma c hine d with ke ysto ne o r do ve ta il

ra c e s.

  • L
  • ng itudina l wa te r g ro o ve s run the full le ng th o f the she ll

to pro vide o ptimum wa te r flushing a nd lub ric a tio n

GMP GMP

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SLIDE 10

GMP bearings samples

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SLIDE 11

GMP Quality

T e sting a nd q ua lity c o ntro l is c o nduc te d a t o ur la b e q uippe d fo r

  • T

e nsile stre ng th te st

  • E

lo ng a tio n te st

  • Co mpre ssio n se t te st
  • Ab ra sio n te st
  • F

ric tio n te st

  • Swe lling te st
  • Bo nd stre ng th te st
  • Spe c ific g ra vity te st
  • Co e ffic ie nt o f the rma l e xpa nsio n

T he QC de pa rtme nt is e q uippe d with dime nsio n c he c king e q uipme nt a nd g a ug e s.

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SLIDE 12

A few of our Customers

GREECE

UNITED KINGDOM UNITED ARAB EMIRATES UNITED STATES OF AMERICA

INDIA | PERU | UAE INDIA INDIA INDIA INDIA INDIA

THAILAND

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SLIDE 13

A few of our Customers

UNITED KINGDOM UNITED ARAB EMIRATES

AUSTRALIA SAUDI ARABIA

MALAYASIA

INDIA INDIA INDIA INDIA INDIA INDIA AUSTRALIA NETHERLANDS

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SLIDE 14

A few of our Customers

QATAR INDIA

ITALY

MALDIVES NETHERLANDS AUSTRALIA UNITED STATES OF AMERICA INDIA INDIA INDIA INDIA INDIA UNITED KINGDOM SINGAPORE