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Heat transfer studies in electric generators for hydropower using OpenFOAM Bercelay Niebles Atencio Department of Mechanics and Maritime Sciences CHALMERS UNIVERSITY OF TECHNOLOGY Gothenburg, Sweden, 2017 Electric Generator Design Currently -


  1. Heat transfer studies in electric generators for hydropower using OpenFOAM Bercelay Niebles Atencio Department of Mechanics and Maritime Sciences CHALMERS UNIVERSITY OF TECHNOLOGY Gothenburg, Sweden, 2017

  2. Electric Generator Design Currently - Design phase of electric generatos relies on empirical correlations (network models). - Large uncertainties (up to 25% error). - Flow of cooling air has been studied in the past. - Many studies focused on flow, thermal models, few experiments. - Nothing done in openFOAM regarding heat transfer in hydrogenerators .

  3. Electric Generators for Hydropower Sketch of an electric generator for hydropower. Source: http://www.eternoohydro.com/hydro-generator/

  4. Solvers in openFOAM - Conjugate heat transfer processes: chtMultiRegionSimpleFoam - Rotation of fluid: MRFSimpleFoam

  5. Code Modification • Use chtMultiRegionSimpleFoam as base sover • Addition of rotation • Addition of heat source terms in heat equation for solids • Test

  6. Testing the code modification

  7. Temperature Boundary Conditions T

  8. With Heat Source term Heat

  9. Network Models Stator Core Rotor Outer Inner - One slot -Heat generation (coil, core) -No rotation -Periodicity and symmetry

  10. CFD for Network Model Case Nusselt Number Re CFD Gnielinksi Dittus-Boelter 3152 15.7 7.9 12 3520 16.8 9.1 13 3960 17.5 10.4 14.3

  11. CFD for SVANTE • Run for different Re • Run for different heat sources • Post-processing • Find correlation Nu, Re and Pr? • Compare with correlations in Network Models

  12. Hydro-generator model experimental rig

  13. Experiments Naphthalene Sublimation Technique Air passage Top Bottom

  14. Naphthalene Sublimation Naphthalene

  15. Simulations for the hydro-generator model Inlet -Inlet, rotor, stator cellZones -kOmegaSST – low Re Rotor -MRFSimpleFoam + heat Stator -Periodic -Mixing Plane -Flow field -Heat transfer in stator channels

  16. Simulations

  17. Thank you!

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