Fon-Star group is a contract manufacturer of Plastic Injection - - PDF document

15, Lane 404, Zhong Zheng South Road Yung Kang District, Tainan City 71047, Taiwan Website: www.fonstargroup.com

Fon-Star group is a contract manufacturer of Plastic Injection Moulds and a producer of plastic and thermoplastic parts. Created in 1979, the company possesses a large experience in mould fabrication and plastic parts production. Fon-Star is able to make any plastic parts from High Technology and telecommunication companies (Apple, Sony, Thomson, Garmin, Foxconn…) to Automobile sector (Toyota, Volkswagen, Peugeot, Magneti Marelli…) or Sport, medical, industrial, electronic components, household appliances and any other activity which needs plastic work. We can manage to realize the whole process from the design creation to the production of your plastic parts. We can create tools with clamping force needed up to 1600 Tons and molding any of your products with needs of clamping force going from 50 to 1050 Tons in-house (2500 Tons outside). The excellent quality of our tools and products, coupled with our experience and the performance

• f services give us today a high international recognition.

Indeed, the company is specialized in International Business and has customers all over the world. Fon-Star has very high standards of quality control and we always run tests to make sure that our production parts reach all the expectations of

• ur customers. We believe that the quality of a company is

seen through time and this is why we like to build strong long-term partnerships with our customers. Our qualified teams of Designers, Quality controllers and our Research and Development Department allow Fon-Star to complete its policy of achieving Customer Satisfaction through Improvement and Innovation. The quality of our products permits us to obtain quality certifications (ISO 9001, ISO 14001, ISO/TS 16949…) and become now one of the most innovative company of our sector. Our supply job has been awarded numerous times of “Quality Supplier” from different

• customers. We integrate constantly new resources to our process in
• rder to anticipate any future need of the market. The modernity and

the organization of our facilities allow us to adapt very quickly to the customer’s needs.

15, Lane 404, Zhong Zheng South Road Yung Kang District, Tainan City 71047, Taiwan Website: www.fonstargroup.com

Fon-Star integrated many different processes:  Mould/tool fabrication. We are the manufacturer our own moulds and support the production of plastic parts which permit not having another intermediary. Our injection machines have pressure which goes from 50 to 2500 Tons. The Plastic injection molding is the process of producing parts from thermosetting and thermoplastic materials.  Thin Wall molding: it permits a precise, a very accurate molding and gives better details to the product.  Hot runner System: process of plastic injection where plastics go through cavities of the mould and permits to keep the plastic hot while the rest of the mould is getting cold to solidify the plastic part: save some material.  Lens Molding: precision molding for glass plastic (for example: Security cameras parts such as the dome cover)  Gas-assist Molding: the plastic parts are gas-assisted molded which means that nitrogen is injected at the final stage of the process of the part making. It permits to reduce the cycle time, the product weight, the risk of deformation and also the pressure tons injection needed. Moreover, it makes the part’s structure stronger.  LCD frame molding: for example television screens monitors, computer or GPS frames...  IMD, IMF, IML, IMR Molding: In-mold decoration. The decoration of the part is made inside the mold through a film. It permits a better productivity and extends the decoration’s life-time. Moreover, if the customer wants to change the design/decoration of the part, it is not necessary to make another mould but only to change the film.  Insert/Over Molding: this technique permits to join several components together with thermoplastic material. This reduces the assembly and labor costs. Because the parts are made together, this allows less risk of improper termination or misalignment and increase the design flexibility. Moreover, thermoplastic provides better resistance to vibration or shocks.  Dual-Shot Molding: 2 independent injection units which make 2 parts and put them together. It permits a 2- color-molding in 1 process.  CNC Lens Technology. CNC is an abbreviation for Computer Numerical Control. This is a machine extremely accurate controlled by computer programs permitting a CAM (Computer aided Manufacturing) through a CAD (Computer Aided Design).  FMMS Molding: permits to take off the welding line.  US Welding: Ultrasonic Welding: process to weld/ join/ assemble plastic parts at an ultrasonic speed.  Silk-Screen Painting: this is to print logos or designs

• n parts.

 Dip-Coating: this is the process of putting the component inside a solution to apply a thin film on it. It permits to manage, change the hardness, the strength of the part. Then, the excess liquid has to be drained and an evaporation of the solvent is done to create the thin layer.  Laser Etching: this process is made for cutting a shape, a pattern, an image on the plastic part.  Sputtering coating: this is the process of creating a very thin layer of a conducting material on the component.

15, Lane 404, Zhong Zheng South Road Yung Kang District, Tainan City 71047, Taiwan Website: www.fonstargroup.com

Equipments

Tooling: Molding

Machine clamping force capacities Specifications N°

50-100 Tons 5 60 Tons Dual-shot 1 75 Tons Vertical injection 5 110-180 Tons 3 100 Tons Dual-shot 1 120 Tons Dual-shot 1 160 Tons Dual-shot 2 190-285 Tons 10 200 Tons Dual-shot 1 285 Tons Dual-shot 1 300-600 Tons 6 300 Tons Dual-shot 1 1050 Tons 1 Total number of injection machines: 38

Inspection N°

3D CMM (Mitutoyo, Tokyo Seimitsu) 2 2.5D CMM (Mitutoyo, Tokyo Seimitsu) 2 Measure scopes 3 Gauges, color, analyzer, MFI (Melt Flow Index) tester, temperature/humidity chamber, pressure tester, hardness tester…

Machining N°

High Speed machine center (Quick Jet, Deckel Maho) 7 CNC milling (Makino, Hamai, Quick Jet) 8 CNC EDM (Makino, Sodick, Chmer) 9 CNC Wire-Cutting EDM (Sodick) 2 Suface Grinder 8 Conversion Milling 13 Conversion EDM 9

Design Softwares Pro-Engineer, UG, Auto CAD, Catia, Ideas, Autodesk, Moldflow, Tam-Boy, Plotter, Cam-tools

15, Lane 404, Zhong Zheng South Road Yung Kang District, Tainan City 71047, Taiwan Website: www.fonstargroup.com

These are examples of parts made by Fon-Star:

Telecommunications Automotive structural parts LCD frames Scanners Cam Projectors DVD players, satellites boxes Fans Reflectors, aluminium effect Surveillance video systems Other Industries LED Frames Cameras Music Equipment Radars Video Game Controllers Sport Equipment