FINAL PRESENTATION SENIOR DESIGN P14315 UNIVERSAL PUMP DATA - - PowerPoint PPT Presentation

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Mar 07, 2023 301 likes •484 views

FINAL PRESENTATION SENIOR DESIGN P14315 UNIVERSAL PUMP DATA ACQUISITION SYSTEM WELCOME Intro Agenda Overview Meet the Team Project Description Background Customer Needs MSD 1 Engineering Requirements System

SLIDE 1

FINAL PRESENTATION SENIOR DESIGN P14315

UNIVERSAL PUMP DATA ACQUISITION SYSTEM

SLIDE 2

WELCOME

Intro
Agenda Overview
Meet the Team
Project Description
Background
Customer Needs
Engineering Requirements
System Overview and Summary
Budget
Project Plan
Concepts
Controller Selection
Analysis Selection
Testing Results
Lessons Learned
Future Work and

Recommendations

Final Questions

MSD 1 MSD 2

SLIDE 3

PROJECT BACKGROUND

Pulsafeeder Inc. needed more efficient methods to collect data

n their various pumping lines. Troubleshooting a failure with a

lack of vital data, such as flow, pressure, and efficiency, can lead to long Design Reviews that can ultimately bypass the primary

issues. This system would allow Pulsafeeder to acquire vital

pump metrics and see when & where preventative maintenance is required to prolong the life of the pump.

SLIDE 4

CUSTOMER NEEDS

Monitor Pump Metrics
Pressure, Flow, Temperature, Power
Monitor Motor Metrics
Voltage, Amperage, Power, Efficiency
Preventative and Reactive Shut Down Procedures
Display and Record Data
Mobile Solution
Incorporate “Off the Shelf” Solutions

SLIDE 5

SYSTEM OVERVIEW

SLIDE 6

ENGINEERING REQUIREMENTS

SLIDE 7

BUDGET

Group Name Description Cost Enclosure

$461.72

Sensors Group Flow, Temp, Pressure $ 7,721.15 Electrical PLC, SmartRail, Wire $2898.84 Flow Loop ½ piping, Cart, Valves $1015.66 Emergency Stop Box, Button, Enclosure $761.15 Research and Development 1” Piping & Valves $1107.53 Project Total Cost $13995.27 Budget $15700.00 Remaining $1704.73

SLIDE 8

PROJECT PLAN

SLIDE 9

MSD I Design

SLIDE 10

MSD II Build

SLIDE 11

CONTROLLER SELECTION

Programmable Logic Controller (PLC) picked above a Single Board Computer (SBC) and Microcontroller due to customer’s familiarity with PLCs. PLCs are also known to be highly robust and widely used in this type of industry.

Featur ures es SBC Micro cro Control troller er DSP PC PC PLC Number er of I/O O Port rts Datu tum + +

Confi figur gurabil ility ty Same Same Same Same Avail ilabil ility ty +

Same Dis isplay

Same

Same Stora

rage

Same

Reso sour urces es Available +

Same

Same Ease se of Program

grammi

ming ng

Same
Ease

se of Debug uggin ging Same

Same

+ Cost st Same

Tota

tal 3+ 3+ 1+ 1+ 1+ 2+ 3- 7- 3- 2- Net: t: 0 Net: t: -6 Net: t: -2 Net: t: 0

SLIDE 12

FINAL DESIGN

SLIDE 13

TESTING RESULTS

Currently undergoing testing
Completed:
Temperature
Pressure
Flow
Power
PLC
E-Stop
Enclosure
Complete by end of week

SLIDE 14

RECOMMENDATIONS FOR FUTURE

Integrate with Pump/Motor Controller
Add networking capabilities for accessing data
Integrate ability to automatically produce flow curves
Add additional sensors such as vibration sensing
Integrate sensors inside pump
Send text/SMS notifications when attention is needed

SLIDE 15

LESSONS LEARNED

Just because it is the industry standard, doesn’t mean that it is the easiest to

learn/implement or most cost effective solution

Right tool for the right job
Co-oping with Senior Design makes your contributions less visible
Open choices for programming languages would be nice
Don’t box yourself in because of your major
Document Everything
Google Drive utilization allows for multiple people to collaborate at the same

time

SLIDE 16

QUESTIONS

SLIDE 17

THANK YOU

PULSAFEEDER
LEO FARNAND
JOHN CONDAME
RIT FACULTY AND STAFF