SLIDE 1 Development of Radiation-Resistant Magnets for JHF/J-PARC
the Hadron Beam Subgroup
- f the JHF Construction Team
- KEK - TOKIN Corp. - Hitach Cable Ltd.
Collaboration
SLIDE 2
- KEK
- K. H. Tanaka, E. Hirose, H. Takahashi, K. Agari,
- A. Toyoda, Y. Sato, M. Minakawa, H. Noumi,
- Y. Yamanoi , M. Ieiri, Y. Katoh, Y. Yamada,
- Y. Suzuki, and M. Takasaki
- TOKIN
- Y. Saitoh, N. Saitoh, K. Yahata, K. Kato,
and H. Tanaka
- Hitachi Cable
- T. Birumachi, and S. Tsukada
Collaboration
SLIDE 3 Menu on Oct. 21st, 2003
- JHF/J-PARC
- RR-Magnets…My History in Japan
- Mineral Insulation Cable (MIC)
- Q440MIC Fabrication
- Summary
SLIDE 4 NP-HALL
J-PARC: The Accelerator Complex
- NP-Hall & Neutrino Facility for Experiments with
50GeV-15μA Beam
– The First (Only One?) KAON FACTORY in the World
- Handling of 1MW Beam (4MW in future!)
SLIDE 5 Artist’s Impression of the J-PARC
Nuclear and Particle Experimental Facility Materials and Life Science Experimental Facility Neutrino to Kamiokande Linac (350m) 3 GeV Synchrotron (25 Hz, 1MW) Nuclear Transmutation 50 GeV Synchrotron (0.75 MW)
J-PARC = Japan Proton Accelerator Research Complex
SLIDE 6 World’s Proton Accelerators
Under construction Proposed Existing IPNS
1000 10000 100 10 1 0.01 0.1 0.1 1 10 100 1000 10000 Energy (GeV)
AGS CERN-PS FNAL-MI U70 SPS ISIS TRIUMF PSI
(CW)
KEK- 12GeV PS Tevatron This Project 3 GeV
Power
KEK-500MeV Booster
Current (µA)
SNS
Materials-Life Sciences 1 MW 0.1 MW
ESS
Nuclear-Particle Physics
This Project 50 GeV
SLIDE 7 Schedule
- 2001: Approval by Japanese Government
- 2002: Digging Started
- Now
Accelerators are under Construction
– Experimental Facilities are Final Stage of their Design Work
- 2004: Start of NP-Hall Construction
- 2007: Completion of NP-Hall
- 2008: The First Beam
SLIDE 8 High Intensity Beam handling
- Radiation Resistant Magnet is the key
technology
- Radiation Resistant Magnets
→Radiation Resistant Coil Insulation
- We continued ~20 years R/D of
Radiation Resistant Magnet.
SLIDE 9 History of Radiation Resistant Magnets R&D in Japan
Polyimide resin + Boron free Glass tape (MT11)
– Great Success, up to 109Gy – All the JHF Accelerator Magnets Employed Polyimide Insulation.
- High Alumina Cement + Asbestos Tape(MT11)
- Ceramic Binder + Ceramic Fiber Tape(MT13)
– Success, up to 1011Gy – Technology was Established.
– Great Success, up to 1011Gy
SLIDE 10
Status of Mineral Insulation Cable
SLIDE 11 Construction of actual magnet
Q440MIC
- 20cm bore diam., 200cm pole length
- 43T/pole, 1.3T@pole
- Nominal current/voltage=2200 A/200V
- Cooling water=290 L/min.@1MPa
- Cooling water Temp. rise=30 ℃
- Approximate Weight=33ton
SLIDE 12 Q440MIC Coil Design
- 4+14+25 turns
- Total 43 turns
- 6 Conductors
- 4 water path/coil
- Limited area at
both magnet ends
radius
SLIDE 13
wrinkles Unwanted inward width expamsion
Bending Tests at small radius
SLIDE 14
R/T=1.5↑,2.0↓ R/T=2.5↑,3.0 ↓
SLIDE 15 How much did MIC become thicker?
R/T Increase width/Original width
Bender Bending Handle Bending
- 8-13% for R/T=1.5
- Employ “Bending Tool” and R/T~2
SLIDE 16
from Straight Samples
Long MIC
PROBLEM even for R/T=1.
Leak Current (mA) for AC1kV
Leakage Current Check for 2500A-Class MIC Bent Samples
MIC Length (m)
SLIDE 17
Tools for fat-free bending.
SLIDE 18 Coil Winding
4turn coils↑, 14turn coil↓, 25 turn coil↑, Final assembly↓
SLIDE 19
Terminal Treatments
SLIDE 20
Q440MIC Magnet Assembly
SLIDE 21
Q440MIC Completed!
SLIDE 22 Shield & Service Space
Concrete Block Service Space: QD for Water, Power, Vacuum and Signal Concrete Block Iron Shield Magnet Trench Water Cooled Bus Duct: Electricity & Interlock Signals Cooling Water Supply Permanent Concrete Shield Ceiling Shield Blocks are removed at the maintenance
SLIDE 23 Summary
- The actual Q magnet for 50 GeV proton beam
transport has been fabricated successfully with 2500 A class MIC (24x24mm2).
- Some unwanted deformation problems were
happened at small bending radius of the MIC. However electrically NO problem.
- The fabrication technology for large scale window
frame winding coils of MIC has been established.
- Next step is the mass-production! For JHF/J-PARC
SLIDE 24
JAERI Tokai Campus, Early May 2003, II.
SLIDE 25
50GeV-PS Construction Status (August 2003)
3GeV Beam