warm magnets and the remote handling system in the j parc
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Warm magnets and the remote handling system in the J-PARC beam line E. Hirose, K. H. Tanaka, Beam Channel Group Contents Normal conducting magnet floor plan for normal conducting magnet Specification of magnets Polyimide


  1. Warm magnets and the remote handling system in the J-PARC ν beam line E. Hirose, K. H. Tanaka, Beam Channel Group

  2. Contents • Normal conducting magnet – floor plan for normal conducting magnet – Specification of magnets – Polyimide and MIC Magnets • Quick disconnection and installation system – Remote hanging apparatus – Quick alignment and installation system – Cooling water connector

  3. Normal conducting magnets ョ ン 型 サ ス ペ ン シ 引き 出し 基準点 Preparation section x 2 ) ー ン ( 2 0 t x = 4 9 6 1 5 0 2 8 . 5 8 , y = 6 9 5 6 1 2 3 8 . 9 4 ク レ PQ2A PQ1 PH2 P H 1 PV1 PD2 PD1 1.92 deg. bend PC1 PC2 1.92 deg. bend PQ3 PV2 PC3 PQ4 PH3 PC4 PQ5 ニュ ート リ ノ ・ ビーム ラ イ ン (ctrl’ed loss by collimator) t n i o j ) n 適当な幅を置いて。 i o s n a p x e 0.75kW (0.1%) 直下流、 ート プレ ベース ( R Final Focusing section 1 0 7 7 0 R 0 1 0 6 4 0 0 R 1 0 4 4 3 3 R 0.25kW (0.03%) 1 0 0 4 0 0 R 9 9 6 0 0 アーク 中心 x = 4 9 6 5 0 . 9 8 8 m , y = 6 9 4 5 0 . 3 5 6 T P + 1 0 . 8 m m 3 . 2 0 FQ1 1 9 FH1 + サブト ンネルD E ロ ス ・ ポイ ント ( 最大で2 5 0 W ) P 1 T 7 9 . 9 2 ° F H 2 0 サブト ンネルD 3 0 F , 0 0 0 Q 0 2 , 3 2 0 0 ( 遮 蔽 用 、 天 井 も ) 汚 染 検 査 室 F Q 3 m 3 F V . 1 ビ ー ム 振り 下げ 3 4 . 0 9 . 7 F 9 Q 4 + F F V V 2 2 P タ T P + 1 0 . 8 m ーゲッ T 放射化物保管室 ト 2 ・ . ス 9 テーショ 1 8 ニュ ート リ ノ 標的 . 2 3 ン( 9 . 3 地下レ ベル) T P + 1 0 . 8 m 4 . 3 1

  4. preparation section •20ton Crane x 2 •Pit for neutrino utility line •Pit for 50GeV utility line •Crane Lift : 3.5m •50cm Concrete shield •Temporary Storage area

  5. Focusing Section • We started to design the floor plan in detail. • Design scheme is almost the same as that of preparation section. • 20ton crane x 2, tunnel width : 2m+6m, pit for utility line, 50cm shield, etc... Vertical steering magnet Change off-axis angle w/ this.

  6. Summary of the J-PARC ν beam line warm magnets M a x i m a m r a t i o n g N o r m a l O p e r a t i o n O p t i c a l G a p [ m m ] M a g n e t i c F i e l d [ T e s l a ] L e n g t hM a g n e t G a p [ m m ] O u t w a r d f o r m [ m m ] W e i g h t N o . N a m e M a g n e t T y p e C u r r e n tV o l t a g e P o w e r C u r r e n t V o l t a g e P o w e r V H o p e r a t e m a x r a t i n g [ m m ] V H W H L [ A ] [ V ] [ k W ] [ A ] [ V ] [ k W ] [ t o n ] 1 P H 1 6 C 2 2 0 M I C 4 1 1 1 6 1 . 0 0 0 2 . 0 0 0 1 , 0 0 0 1 0 0 3 0 0 1 , 4 0 0 1 , 2 0 0 1 , 4 0 0 2 , 0 0 0 1 0 1 2 0 2 1 , 0 0 0 5 0 5 0 1 3 2 P H 2 6 C 2 2 0 M I C 5 4 1 5 2 1 . 0 0 0 2 . 0 0 0 1 , 0 0 0 1 0 0 3 0 0 1 , 4 0 0 1 , 2 0 0 1 , 4 0 0 2 , 0 0 0 1 0 1 2 0 2 1 , 0 0 0 5 0 5 0 1 3 3 P Q 1 Q 4 6 0 M I C 2 0 0 0 . 9 1 0 1 . 0 0 0 3 , 0 0 0 2 0 0 1 , 2 8 0 1 , 2 8 0 3 , 5 0 0 2 , 3 0 0 2 8 3 6 5 1 2 , 0 9 3 2 5 8 5 3 9 3 9 4 P Q 2 Q 3 6 0 M I C 1 5 0 1 . 1 3 0 1 . 0 0 0 3 , 0 0 0 1 5 0 1 , 2 8 0 1 , 2 8 0 3 , 5 0 0 2 , 5 0 0 2 0 6 5 1 4 2 , 8 2 5 2 3 2 6 5 7 3 9 5 P D 1 8 D 3 6 0 1 1 5 1 3 4 1 . 8 9 8 2 . 0 0 0 3 , 0 0 0 1 5 0 4 0 0 1 , 5 0 0 8 0 0 3 , 5 0 0 2 , 5 0 0 1 5 3 3 8 3 2 , 3 7 2 1 4 5 3 4 4 2 9 6 P D 2 8 D 2 6 0 8 1 1 4 2 1 . 8 9 8 2 . 0 0 0 3 , 0 0 0 1 0 0 4 0 0 1 , 4 0 0 7 0 0 3 , 5 0 0 2 , 5 0 0 1 0 0 2 5 0 2 , 3 7 2 9 5 2 2 5 2 4 7 P V 1 6 D 3 2 0 M I C 5 2 1 0 9 1 . 0 0 0 2 . 0 0 0 1 , 0 0 0 1 5 0 3 0 0 1 , 1 0 0 6 0 0 1 , 4 0 0 2 , 5 0 0 1 3 0 3 2 5 1 , 2 5 0 6 5 8 1 5 8 P Q 3 Q 4 6 0 2 0 0 0 . 6 2 0 1 . 0 0 0 3 , 0 0 0 2 0 0 1 , 2 8 0 1 , 2 8 0 3 , 3 5 0 2 , 4 0 0 1 6 0 3 8 4 1 , 4 8 8 9 9 1 4 8 3 9 9 P V 2 6 D 3 2 0 9 8 8 3 1 . 0 0 0 2 . 0 0 0 1 , 0 0 0 1 5 0 3 0 0 1 , 1 0 0 6 0 0 1 , 5 0 0 2 , 0 0 0 1 5 0 3 0 0 1 , 0 0 0 7 5 7 5 5 1 0P Q 4 Q 3 6 0 1 5 0 1 . 1 5 0 1 . 0 0 0 3 , 0 0 0 1 5 0 1 , 2 8 0 1 , 2 8 0 3 , 5 0 0 2 , 5 0 0 1 0 2 2 5 5 2 , 8 7 5 1 1 7 3 3 7 3 9 1 1P H 3 6 D 2 2 0 4 8 7 3 1 . 0 0 0 2 . 0 0 0 1 , 0 0 0 1 5 0 3 0 0 1 , 2 0 0 6 0 0 1 , 4 0 0 2 , 0 0 0 1 0 0 2 0 0 1 , 0 0 0 5 0 5 0 6 1 2P Q 5 Q 3 6 0 1 5 0 1 . 0 6 0 1 . 0 0 0 3 , 0 0 0 1 5 0 1 , 2 8 0 1 , 2 8 0 3 , 5 0 0 2 , 5 0 0 1 0 2 2 5 5 2 , 6 5 0 1 0 8 2 8 7 3 9 P P T o t a l 3 , 9 2 0 . 6 2 , 8 4 4 2 9 2 1 3F Q 1 Q 2 6 0 M I C 7 0 0 . 8 6 2 1 . 0 0 0 3 , 0 0 0 1 0 0 1 , 2 0 0 1 , 2 0 0 3 , 0 0 0 2 , 0 0 0 1 5 2 3 0 4 1 , 7 2 4 1 3 1 2 2 6 3 5 1 4F H 1 4 D 2 2 0 6 9 4 9 1 . 0 0 0 2 . 0 0 0 1 , 0 0 0 1 0 0 2 0 0 1 , 0 0 0 4 4 0 1 , 4 0 0 2 , 0 0 0 9 0 1 8 0 1 , 0 0 0 4 5 4 5 4 1 5F H 2 6 D 2 2 0 8 1 1 2 4 1 . 0 0 0 2 . 0 0 0 1 , 0 0 0 1 6 0 4 0 0 1 , 2 0 0 6 0 0 1 , 4 0 0 2 , 0 0 0 9 0 1 8 0 1 , 0 0 0 4 5 4 5 6 1 6F Q 2 Q 3 6 0 M I C 1 5 0 0 . 9 7 0 1 . 0 0 0 3 , 0 0 0 1 5 0 1 , 2 8 0 1 , 2 8 0 2 , 5 0 0 2 , 5 0 0 2 0 6 5 1 5 2 , 4 2 5 2 0 0 4 8 5 3 9 1 7F Q 3 Q 3 6 0 M I C 1 5 0 0 . 9 0 0 1 . 0 0 0 3 , 0 0 0 1 5 0 1 , 2 8 0 1 , 2 8 0 2 , 5 0 0 2 , 5 0 0 2 0 6 5 1 5 2 , 2 5 0 1 8 5 4 1 7 3 9 1 8F V 1 6 D 2 5 0 8 6 1 2 5 1 . 8 9 6 2 . 0 0 0 2 , 5 0 0 1 5 0 3 0 0 6 0 0 1 , 2 0 0 2 , 9 0 0 2 , 5 0 0 9 0 2 2 5 2 , 3 7 0 8 5 2 0 2 1 4 1 9F Q 4 Q 3 3 0 9 8 0 . 9 3 0 1 . 0 0 0 1 , 5 0 0 1 5 0 1 , 2 0 0 1 , 2 0 0 3 , 0 0 0 2 , 0 0 0 1 1 7 2 3 4 1 , 8 6 0 1 0 9 2 0 2 1 7 2 0F V 2 6 D 2 8 0 8 6 8 7 1 . 8 9 0 2 . 0 0 0 4 , 0 0 0 1 5 0 3 0 0 6 0 0 1 , 2 0 0 4 , 4 0 0 2 , 5 0 0 1 2 0 3 0 0 2 , 3 6 3 1 1 3 2 6 8 2 3 F F T o t a l 2 4 5 2 . 8 1 , 8 8 9 . 9 1 7 7 T o t a l 6 , 3 7 3 . 4 4 , 7 3 3 . 5 4 6 9

  7. Radiation dose at the magnets in Preparation Section (Tanabe-kun) 5 [ X 10 6 ] average in 5cm thickness 4 [Gly/4000hour] Absorbed Dose 3 2 1 0 PDA PDB PH1 PH2 PQ1 PQ2 PV1 PQ3 PQ4 PH3 PQ5 PC1 PC2 PC3 PC4 PV2

  8. • Typical magnets for JPARC-nu beam line • Q460 – Insulator : Polyimide ~ 10**8Gy – Bore diameter : 20cm – Length : 3m – Current : 2500A – Voltage : ~ 160V – Weight : 32ton • Q440MIC – Insulator : MgO ~ 10**11Gy

  9. Status of Mineral Insulation Cable

  10. Construction of actual magnet Q440MIC • 20cm bore diam., 200cm pole length • 43T/pole, 1.3T@pole • Nominal current/voltage=2200 A/200V • Cooling water=290 L/min.@1MPa Cooling water Temp. rise=30 ℃ • • Approximate Weight=33ton

  11. Q440MIC Magnet Assembly

  12. Cross section of the normal 7 0 0 0 conduction magnet tunnel 5 0 0 0 7 0 0 0 0 6 空調ダク ト 1 0 0 0 9 0 0 0 0 3 ? 2 5 0

  13. The development of “Twist-lock” (an automatic sling apparatus) • Specification – Slinging remotely – Maximum load : 40 ton – Four point connection (the fewer, the better) – The distance of each point : ~ 700mm – Height of the apparatus : within 1m – Electrical power operation – Interlock system – Balancing mechanism

  14. Interlock switch Twist lock Remote Controller Corner fitting 4 twist locks turned by the chain driven electric motor, simultaneously.

  15. Quick alignment guide ③ ① ④ ②

  16. ⑤ ⑥

  17. Connector of the cooling water • Normal operation with 20 atm (2.0 MPa) • Normal operation temperature : 15 ~ 80 ℃ • Pure water • Two inch. Diameter • Metal gasket • The amount of leakage in case disconnection : 100ml/once • The amount of time necessary for connection/disconnection by hand : 30sec/one circuit Lift up Drain water Quick disconnection Close valves

  18. Metal sealed lever coupler • Using metal seal instead of rubber one – With 4 levers – Long lever – Fine tuning system for alignment H T material Leakage test Leakage test of Nitrogen of Water with [mm] [mm] with 3Mpa 3MPa Metal hollow 2.4 0.25 SUS321 with No leak No leak O-ring silver coating Metal C-ring 2.4 Inconel X75 with Small leak No leak silver coating Metal E-ring 2.6 Inconel718 with Small leak No leak silver coating

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