Corporate Profile From Edisons Lab to Global Proving Grounds! - - PowerPoint PPT Presentation

Corporate Profile

■ Founded in 1892 by Mr. H. Ward Leonard

• Inventor of the first electronic motor control

■ Headquarters -Thomaston CT (USA) ■ 200 Employees – 30 ME/EE Engineers ■ Manufacturing facilities

• Industrial Motors & Engines
• Controls & Relays

From Edison’s Lab to Global Proving Grounds!

Ward Leonard Mission and Values

Our mission:

To design and manufacture highly engineered power conversion and control products for applications where rugged and reliable performance is vital to our customers.

Our value promise:

Ward Leonard embraces a culture of mutual respect, trust and accountability within our company and among our suppliers. We are dedicated to fulfilling the needs and expectations of our customers through our commitment to Quality of Execution and Continuous Improvement.

Core Products

■ Electric AC Motors

• Designed for oil & gas drilling equipment

■ Control Systems ■ Generators ■ Automatic Bus Transfer Switches (ABTs) ■ Controls & Components

From Edison’s Lab to Global Proving Grounds!

Facility/Standards Facility

• ISO9001:2008 Certified Facility
• Six Sigma manufacturing techniques
• Continuous BPI (Business Process Improvements)

Standards

• ATEX compliance
• UL/CSA approved
• ABS for offshore drilling
• GOST (in Process)
• Marine Spec Construction

Markets Served

• Oil & Gas – Off-Shore / On-Shore Drilling
• Petrochemical/Industrial
• Marine
• Alternative Energy

Key Equipments for Drilling

–Top Drives, – Rotary tables – Draw Works – Mud Pumps

4 Major Equipments

Key Equipments for Drilling –Top Drives

• Provides Clockwise rotation force to

the drill string to facilitate the process of drilling a borehole. Its an alternative to a rotary table

4 Major Equipments

Key Equipments for Drilling –Rotary tables

• Provides Clockwise rotation force

to the drill string to facilitate the process of drilling a borehole.

Most are chain driven that require constant oiling to prevent burning and seizing.

4 Major Equipments

Key Equipments for Drilling –Draw Works

• Provides a means of raising

and lowering the travel blocks

4 Major Equipments

Key Equipments for Drilling – Mud Pumps

• A reciprocating piston/plunger

device designed to circulate drilling fluid under high pressure (up to 7500 PSI ) down the drill string and back up the annulus

4 Major Equipments

Diversified Client Base

Client List Top Drive Rotary Table Mud Pump Draw Works Canrig div of Nabors

• Applied Machinery Corp.
• Avid Controls, Inc.
• Beijing Petroleum Machinery div. of CNPC
• Gulf Electroquip
• Helmerich & Payne
• IDM Equipment Drilling Systems
• Integrate4d Drilling Equipment
• Tesco Corporation
• Trailblazer Drilling Corp.
• Western Lakota Energy Services
• Precision Drilling
• UTI Patterson
• National Oilwell Varco
• American Block
• Applications Supported

• Represent
• Develop qualified representative network

through out the Mid East Region

• Stock
• OEM and After market stocking programs
• Repair
• Partner with qualified Rigs and Motors Repair

centers Ward Leonard Market Strategy How we go to market?

• R. S. R Strategy

ELECTRICAL MOTORS MARKET Ward Leonard

Electric Motors Two Types

• DC – Direct Current
• Has been the most popular in the industry for

years, where variable frequency or speed

• peration is needed
• AC – Alternating Current
• Is taking over due to the development of modern

AC motors and VFDs (Variable Frequency Drives)

Variable Frequency Drives

• Main Function
• Control AC Motor Speed and Torque

Also Known As: Variable Speed Drive AC Drives Inverter Drives Adjustable Frequency Drives

Benefits of AC vs.DC Today ‘s Market

AC Motors (Alternating-Current)

• Smaller
• Light Weight
• Less expensive to

purchase

• Less expensive to maintain
• More efficient & reliable
• Shorter Lead times 10-12

weeks

DC Motors (Direct Current)

• Larger
• Heavy
• Expensive to purchase
• Expensive to maintain
• Longer lead time 18-23

weeks

Electric Motors Evolution New Mfg Drilling Equipment AC vs. DC

500 1000 1500 2000 2500 3000 3500 4000 Top Drive Rotary Table Draw works Mud Pumps AC DC

Motor Applications (HP)

Drilling Equipment 400 600 1150 1350 1500 2000 Top Drive Rotary Table Draw-Works Mud Pumps AC Drilling Motors (HP)

Testing Capability

• Electrical Motors – Low Voltage
• Controls Systems – Low Voltage
• Shock Testing
• Vibration Testing
• Noise Testing
• EMI (Electromagnetic Interference)

Ward Leonard: Customized Stocking Programs

For faster lead times:

• Stocking Programs
• Preferred Vendor

Management Program

Ward Leonard: Flexible, Forward-Thinking

Applications support:

• On the phone or in the field
• Accessible experts
• Lean: Speak directly to our

engineering experts!

Ward Leonard: Extensive Sales Support

Total support:

• Proactive Customer Service
• Extensive engineering expertise
• Hands-on sales support team
• International documentation expertise
• Experienced bilingual staff

Ward Leonard Motor For Top Drive Applications

Class H – Fully taped & Sealed Maximum Temperature Rise for 400HP 95°C-115°C

WL20B115 AC Drilling Motor

Ward Leonard is pleased to announce the WL20B115 AC Drilling Motor - available in horizontal or vertical

• rientations. Suitable for Top

Drives, mud pumps, draw works, and rotary table applications

Class H – Fully taped & Sealed Maximum Temperature Rise105°C

Ward Leonard Motors For Rotary Table Applications

Class H – Fully taped & Sealed Maximum Temperature Rise 105°C to 115°C

Ward Leonard Motors For Mud Pumps Applications

Class H – Fully taped & Sealed Maximum Temperature Rise 105°C

Ward Leonard Motors For Draw Works Applications

Class H – Fully taped & Sealed Maximum Temperature Rise 105°C

Starts and ends with our customers

Ward Leonard Design Our Process

Engineers are dedicated to new designs and applications They follow each project from initial customer contact through shipment of the finished product

Engineered Solutions

Mechanical Design

• Primary: SolidWorks
• Legacy: AutoCAD, Pro-E, ME-10

Electromagnetic Design & Analysis

• Ansys (Ansoft) Maxwell 2D
• Ansys (Ansoft) RMXpert

Computational Fluid Dynamics

• Autodesk CFDesign

Structural, Dynamic, and Kinematic Analysis

• Solid Works Simulation

Testing

• Motors
• Generators/Gen Sets
• Control Systems
• Finite Element Analysis
• EMI

Manufacturing

• Machining
• Stator Winding
• Welding
• Brazing
• VPI Motor Insulation

System

100% Quality Assurance

Engineered Solutions

Ward Leonard Benefits

Random wound designs: 1/20th HP to 1,500 HP Form wound designs 600 HP to 1,500 HP

• High copper content
• Higher flux density
• Better Power Factor – higher efficiency

Form Bar Coil Form Bar Wound Random (Mush Wound)

Experts in manufacturing both form and random wound motors

Sealed Insulation System - Coils Manufactured at Ward Leonard

Insulation

Insulation Kit includes: Nomex paper and wedges, with fiberglass top sticks. Combined in the Ward Leonard assembly process, these materials provide superior electrical insulation.

Stator Core

Stator core is insulated with double insulation paper.

Winding

Winding is installed into the stator slots. Note the double insulation paper, tape, wedges and top sticks.

Insulating tape

Various types of glass filled insulation tape used to insulate the winding in the stator slot.

RTD Installation

RTD installation between the double slot insulation.

Windings – tape insulated

Windings installed in the stator are tape insulated. Note the double insulation paper and wedges in the slot providing the additional insulation protection.

Stator installation

Terminated stator after insulating VPI process. Stator installed in frame

Terminal Box

Typical lead termination through terminal box.

Ward Leonard Solutions

Genuine Motor Accessories

Fully dressed motors with controls:

• Temperature sensors
• Encoders (rotary position transducers)
• Blowers
• Conduit box solutions

Sophisticated System Integration

Complete Drilling Rig Control House Solutions.

• Fully deployable, drag-and-drop control

houses VFD motor knowledge and control- system integration expertise.

• We not only know the equipment; we know

how to get it operational.

Sophisticated System Integration

Advanced Solutions for Alternative Energy.

• Nuclear Power Plants:

Ward Leonard controllers

• perate fuel rod elevators.
• Controller and Genset

capabilities for performance in wind, solar, wave and geothermal applications.

Ward Leonard Support

Total Support

• Proactive Customer Service
• Extensive engineering expertise
• Hands-on sales support team
• International documentation expertise
• Experienced bilingual staff

Why Ward Leonard?

• For unique and customized solutions
• Support small volume opportunities
• For technology advancements that encourage

innovation and head off problems in the design stage.

• For testing capabilities that meet all standards
• High quality application and sales support

Open Discussion

Thank You