Corporate Presentation Introduction 01 About Us Total Valves - - PowerPoint PPT Presentation

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Corporate Presentation Introduction 01 About Us Total Valves - - PowerPoint PPT Presentation

Oct 29, 2022 240 likes •569 views

Corporate Presentation Introduction 01 About Us Total Valves Management Service Global Operations Energy, Utilities, Oil & Gas, Marine & Industrial Onshore - Offshore Workshops Operating in Key Countries Head Office in Italy What

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SLIDE 1

Corporate Presentation

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SLIDE 2

Introduction

01

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About Us

Total Valves Management Service Global Operations Energy, Utilities, Oil & Gas, Marine & Industrial Onshore - Offshore Workshops Operating in Key Countries Head Office in Italy

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What We Do

The Company provides valve repair, supply, testing, engineering support, valves diagnostic, condition monitoring, inventory management, training and a lot more to valve users, from energy, utilities, marine and manufacturing sectors as well as supplying services worldwide through:

  • 360 degrees worldwide service

(care-o-valve spares parts and urgent assistant system)

  • direct stable organization in the key countries

(care-o-valve workshops system)

  • mobile workshop services (care-o-valve

mobile workshop system)

  • unmanned aerial vehicle inspection

(care-o-valve UAV inspection)

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Our Services

Diagnostic Equipment OEM Parts & Procedures Local Support & Inventory Qualified Field Support Maintenance Records Global Program

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This is Opportunity!

  • Valves Stored with No End Covers
  • Unfavorable Environmental Conditions
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Customer Approvals

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Authorised Valve Brands

Note: The above are Tier One (1) Valve Brands across the World.

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Our Strength

“Our strength is facing different challenges every day, adapting ourselves in every situation taking quick time critical decision avoiding waste of time and money.”

Davide Lisignoli, Founder.

  • Quality System: Quality Management systems

and International standards applied across all shop fmoor staff and service/repair team.

  • Global Footprint: Globally accepted and authorized

service workshop, experience and exposure working in various critical environment across the world.

  • Competent Personnel: Young, skilled, highly trained

and motivated team of technicians and engineers, ready to travel on site 24 hours a day and 7 days a week and qualifjed to operate onshore and offshore (OPITO certifjcation, offshore safety induction and emergency training included HUET and EBS 5700).

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The Worldwide Service

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Abu Dhabi

02

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Abu Dhabi Facility

  • In the last years, to be as close as possible

to the problems and offer the fastest solution, Care-O-Valve created and manages a service network based on workshops operating in key countries for the oil & gas industry.

  • In January 2012 a joint venture agreement was signed

between Care-O-Valve and Emdad in Abu Dhabi UAE. Workshop breakeven in less than 1 year.

  • Today Emdad & Care-O-Valve is serving the Oil & Gas

industry with a whole range of valve related services.

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Abu Dhabi Facility

  • These services are provided in Emdad Valve Testing

and Maintenance Workshop in Musaffah (M45) where a complete inspection, repair, testing, maintenance services for all kinds of valves and actuators, irrespective of type, size and class are performed.

  • There is also a Process Manual Valve Repair Program

for Refjneries, Chemical Plants, Power Generation and Pipelines. This Workshop has an in house Sandblasting and Painting Booth.

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Workshop Facilities

Overview of the Plant Assembly Area QA/QC Area Testing Machining Testing

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Workshop Facilities

Lapping Activity Welding Area Machining Area Blasting Booth Calibration Room Painting Booth

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Workshop - Floor Plan

Note: A minimum size of 2,000 SQM.

OVERHEAD CRANE 10 TON OVERHEAD CRANE 10 TON OVERHEAD CRANE 5 TON VALVE COMPONENTS STORAGE AREA WASH BASIN CANTEEN STORE TOP BOTTOM CHANGE ROOM VISITOR OFFICE TOP BOTTOM STORAGE CONTAINER 1 & 2 CONTAINER 3 & 4 WELDING SHOP TESTING BAY 6 FRONT DOOR 2 FRONT DOOR 1 REAR DOOR 2 REAR DOOR 1 RACK RACK RACK RACK ASSEMBLY AREA GRINDING MACHINE EMD-M-NO 1 EMD-M-NO 2 EMD-M-NO 5 EMD-M-NO 4 EMD-M-NO 10 EMD-M-NO 11 EMD-M-NO 12 WASH BASIN DOOR J I B C R A N E 2 T O N EMD-M-NO 9 EMD-M-NO 3 EMD-M-NO 6 EMD-M-NO 8 EMD-M-NO 7 EMD-M-NO 13 EMD-M-NO 14 EMD-M-NO 15 EMD-M-NO 16 EMD-M-NO 17 VALVE DISMANTLE & INSPECTION AREA RECEIVING AREA DISPATCH AREA MACHINE SHOP TESTING BAY 5 TESTING BAY 4 TESTING BAY 3 TESTING BAY 2 TESTING BAY 1 PSV TESTING BAY 7 TESTING BAY 8 PAINTING BOOTH J I B C R A N E 2 T O N MACHINE SHOP BLASTING BOOTH BLASTING MACHINE (FOR SMALL VALVE) RACK RACK WORK TABLE PSV WORK TABLE PSV ROOM PSV WORK TABLE PSV LAPPING MACHINE CALIBRATION WORKSHOP QC & HSE OFFICE PRODUCTION OFFICE RACK WORK TABLE WORK TABLE WORK TABLE WORK TABLE WORK TABLE WORK TABLE
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Scope of Services

Complete valve inspection, machining, repair, testing, packing and documentation services for all kinds of valves and actuators, irrespective of type, size and class. Field Machining, Technical Bolting, Turnaround Shutdown and outage Services, Fugitive Emissions Control.

Valve Inspection Machining Testing Process Manual Valve Repair Valve Sealing, Flushing etc.

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Detail Scope of Services

  • Installation, commissioning, supervision
  • On-Site Testing and Calibration
  • Diagnosis and on-site repair
  • Shut down and project management
  • Training programs on operation & safety
  • Spare parts supply
  • Valve modifjcations:
  • Conversion from Soft Seal to Metal Seat
  • Modifjcation from Manual-gearbox Operation

to Actuation

  • Seal Technology Upgrading
  • Flange re-facing, in-line, valve seat restoration,

pressure seal restoration, machining services Valve Diagnostic Technologies.

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Detail Scope of Services

  • Documentation and Record Keeping
  • Wellheads and Christmas Trees Inspection,

Testing and Repair under API Certifjcation

  • Choke Valves Inspection, Testing and Repair
  • Weld Overlay - Inconel, Satellite and CrMo
  • Welding capabilities TIG, MIG & ARC through Carbon

Steels to High Alloys

  • Certifjed specialist pressure welding.
  • Preventative systems - inline testing
  • PSV test rigs - onshore/offshore
  • Sealant & Lubrication injection services
  • Control Valve diagnostics & services
  • PSV Online Test
  • Instrument Calibration Service
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Korea

03

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Korea Facility

  • In response to the continuosuly expanding South Korean

Oil&Gas business, in May 2018 Care-O-Valve opened a new workshop in Busan, South Korea;

  • The brand new 1000 m2 fully equipped workshop

is strategically located 1 hour drive from HHI offshore yard and 45 minutes drive from Samsung Heavy Industries and DSME yard.

Seoul South Korea Gimhae City Busan
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Korea Facility

  • Care-O-Valve Korea is managed by experienced italian

Care-O-Valve engineers and is capable of providing a full range of valve related services:

  • Manual and actuated valve refurbishment and

modifjcation, sizes 1’ ’ to 48’ ’;

  • Complete valve and actuator inspection, troubleshooting

and failure analysis;

  • Valve hydro testing and nitrogen testing up to 1000 bar;
  • Tanks for submerged gas tests;
  • Lifting capacity up to 30 tons;
  • Fully trained and experienced workforce;
  • Compilation of detailed repair reports;
  • Online PSV testing;
  • Committed to health, safety and environment;
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Korea Facility

  • Care-O-Valve Korea will be authorized by all the main

valve manufacturers, thus allowing all other Care-O-Valve workshops to provide their services to the same manufacturers and their end users.

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Workshop Facilities

Overview of the Plant Overhead Crane Cryogenic Tank Test Bench #1 #2 #3 #4

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Site Service

Care-O-Valve Korea also provides a full range of valve related site services:

  • On site troubleshooting & failure analysis;
  • Detailed daily reports to customers;
  • Supervision and technical support during valve installation

and commissioning (functional test, leak test, pressure test);

  • On site repairs and modifjcations;
  • Valve trainings to workers and project staff;
  • Valve preservation;
  • Valve emergency sealing;
  • Valve engineering consulting (material selection, bolting

stress calculations);

  • Consulting in spare parts selection;
  • On site fmange repair with portable fmange refacing

machines.

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Value Added Services

04

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Mobile Workshop

  • After a long fjeld experience Care-O-Valve has understood

the importance to be ready, when required, to take action also in the remote and high risk areas with all the technical capacities developed over the years.

  • To be ready Care-O-Valve has designed a mobile container

work shop (20 ft & 40 ft) full equipped for any kind

  • f requirement and operation, suitable for onshore

& offshore facilities.

  • The Care-O-Valve Mobile Workshop could be an opportunity
  • f development connected to the workshop business.
  • The workshop is usually provided with all the necessary

employees and tools necessary for the specifjc activities.

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Mobile Workshop Model

Pillar Drilling & Bench Grinder. Capacity/Size: Electrically operated ¾’ ’ drill capacity. After a long fjeld experience Care-O-Valve has understood the importance to be ready, when required, to take action also in the remote and high risk areas with all the technical capacities developed
  • ver the years. To be ready Care-O-Valve
has designed a mobile container work shop (20 ft & 40 ft) full equipped for any kind of requirement and operation, suitable for onshore & offshore facilities. The workshop is usually provided with all the necessary employees and tools necessary for the specifjc activities. Power requirement: 30 KW Certifjcation:
  • Generator Compliance to Zone II
  • Overhead Crane Lift Rating Certifjcation
  • Jib Crane Lift Rating Certifjcation
  • Container Maximum Load Rating
Certifjcation Each Mobile Workshop includes:

Mobile Workshop

Work Benches. Capacity/Size: 5ft L x 3Ft W x 3Ft H. Overhead Crane and Jib Crane. Capacity/Size: 1 Ton capacity. Safety Valves Test Rig. Capacity/Size: From 1” to 16”. Water Test: up to 435 bar Gas Test: Nitrogen up to 435 bar. Leak Detection: API527 PSV test equipment. Ansi Bubbler Digital Bubbles Counter: 3bls/sec. max Water Column Max 32cc. Diesel Engine Generator. Model: YH550DTLS‐5B Yanmar, Japan Capacity/Size: Type: Enclosed, Silent type. Voltage: 220‐380V . Fuel tank capacity: 85 liters. Air compressor, screw type + Refrigeration Air Dryer + Hyperfilter & Vertical Tank Model: ROTAR QUADRO 1510 Fini, Italy Capacity/Size: Air fmow:52.6Cfm, 1490L Min,93m3/hr Free air delivery: 894L/MIN, 31.56Cfm
  • Max. pressure:
10 bar. Vertical Tank: 300 Ltr, 10 bar 1 Center Lathe. Capacity/Size: Medium Size Swing over bed 10’ ’ Dist B/W centers -18’ ’. Tools Trolley & Hand Tools Kit Box. Capacity/Size: Medium Size. Hand Tools, Air Tools, Miscellaneous & Accessories. Capacity/Size: Various. 1x Pressurization Skid. Model: Think’ PC Progetti,
  • mod. SKM-100, Made in Italy.
Capacity/Size: Water Test: up to 700 bar. Gas Test: Nitrogen up to 460 bar.
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  • We are fully equipped to provide close visual

and thermal inspections and surveys for Oil & Gas plant, Chemical Industries, Power Utilities, Civil Building and any kind of buildings and landscape.

  • Our qualifjed personnel can provide you full detailed

reports, thanks to our software, HD images and videos that will allow you to take critical decision and aiming to money saving.

Unmaned Aerial Vehicle

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Unmaned Aerial Vehicle

  • Thermal imaging can be used to locate overheating

spot in any kind of plant, facility and construction. The camera integrate to a UAV allows to reach the highest point minimize the risk, avoiding working at heights and dangerous conditions.

  • Care-O-Valve is also investing in thermal camera

for gas detection surveys. Thanks to the latest technology

  • f the sector thermal camera can also reveal gas leakage

from valves, fmanges, fjttings or any other components.

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Care-O-Valve Qualifjcations

Care-O-Valve is ISO9001 and ISO14001 certifjed. Our control quality department is steadily committed in following and assisting any internal process to guarantee the maximum quality level to our customers. Mobility, Qualifjed Service, Accrued Experience are the factors driving to COST SAVING. Our personnel is highly qualifjed and ready for your service wherever you need.

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Italy Via Fatebenefratelli, 30 20121 Milano, Italy. Ph.: +971 50 6920823 Ph.: +39 346 8663510 Abu Dhabi EMDAD L.L.C, P .O. Box 4118, Abu Dhabi, U.A.E.

  • Ph. : +971 50 6920823

South Korea 7,Golden root-ro 129beongil, Juchon-Myeon, Gimhae 621-842 Busan

  • Ph. : +39 349 9316699