1
Coalescence Modelling for Settler Design David Leleu, Andreas - - PowerPoint PPT Presentation
Coalescence Modelling for Settler Design David Leleu, Andreas - - PowerPoint PPT Presentation
Coalescence Modelling for Settler Design David Leleu, Andreas Pfennig dleleu@uliege.be Products, Environment, and Processes (PEPs) Department of Chemical Engineering Universit de Lige www.chemeng.uliege.be/Pfennig 1 agenda
agenda
motivation basic understanding coalescence modelling settler simulation
2
gravity settler
3
pilot-plant settler with internals
4
stirring cell
5
settling of dispersion
6 Henschke, 2002
stirring-cell experiment
5 10 15 20 25 30 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18
stirring cell height in m time in s
sedimentation curve coalescence curve
7
effect description influenced by frequency at which drops meet equipment type, fluid dynamics, holdup drops bounce at high relative velocity equipment type, fluid dynamics,
- perating conditions
time drops stay in contact, tcontact equipment type, fluid dynamics,
- perating conditions
characteristic time drops need to coalesce, tcoalescence material system, drop size
modelling coalescence of drops
8
settling of dispersion
9 Henschke, 2002
close-packed zone
drops deformation film drainage
Arnaud Saint-Jalmes, 2006 10
counterflow
11
continuous flow droplets εΔh ΔPhydrostatic ΔPhydrodynamic v ΔPtotal = Δphydrostatic -ΔPhydrodynamic
ReDrop (Representative Drop) simulation
12
definition of the system
- material properties
- simulation parameters
time loop local holdup evaluated for each height element drop loop
- drop velocity
- update of the vertical position
- f each drop
- coalescence evaluation
iso-optical settling experiment
13
experimental measurement of the holdup
14
10 20 30 40 50 60 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18
time in s cell height in m
0.000 0.1250 0.2500 0.3750 0.5000 0.6250 0.7500 0.8750 1.000
measured hold up
settling simulation
15
20 40 60 80 100 120 20 40 60 80 100 120 140 160 180
time in s cell heigth in mm
summary
consistent coalescence model calibrated setup for model validation simulation tool based on ReDrop model able to characterize settling
behavior for any system
16
17
David Leleu, Andreas Pfennig dleleu@uliege.be Products, Environment, and Processes (PEPs) Department of Chemical Engineering Université de Liège www.chemeng.uliege.be/Pfennig
Coalescence Modelling for Settler Design
coalescence probability: fundamental
18
pcoalescence,Coulaloglou&Tavlarides = exp − tcoalescence tcontact
Coulaloglou & Tavlarides, Chem. Eng. Sci., 1977
coalescence probability: fundamental
19