CO 2 GAS COMPRESSION FLEXIBILITY AND SOLUTIONS THROUGH VARIOUS - - PowerPoint PPT Presentation

▶

Sep 14, 2023 305 likes •395 views

CO 2 GAS COMPRESSION FLEXIBILITY AND SOLUTIONS THROUGH VARIOUS SERVICES AND DESIGNS JASON SOWELS BUSINESS DEVELOPMENT MANAGER JSOWELS@REAGANPOWER.COM CELL: 337-962-5867 AGENDA 1. TYPES OF COMPRESSION SOLUTIONS 2. PROPER CO 2 COMPRESSION SIZING

SLIDE 1

CO2 GAS COMPRESSION

FLEXIBILITY AND SOLUTIONS THROUGH VARIOUS SERVICES AND DESIGNS JASON SOWELS BUSINESS DEVELOPMENT MANAGER JSOWELS@REAGANPOWER.COM CELL: 337-962-5867

SLIDE 2

AGENDA

1. TYPES OF COMPRESSION SOLUTIONS
2. PROPER CO2 COMPRESSION SIZING
3. MATERIALS AND CORROSION CONTROL
4. SYSTEM DESIGNS FOR SUCCESFUL CO2

OPERATIONS

5. FLEXIBILITY THROUGH MULTIPLE SERVICES

SLIDE 3

RECIPROCATING SOLUTIONS

HIGH SPEED

5-10 YEAR LIFE CYCLE
900-1,200 RPM MOTOR SPEED
900-1,200 FPM PISTON SPEED
.102” COMPESSOR VALVE LIFT
HIGH OPEX
LOW CAPEX
SMALL FOOTPRINT
LOW INSTALLATION COST
HIGH POWER CONSUMPTION

SLOW SPEED

30-40 YEAR LIFE CYCLE
327 RPM MOTOR SPEED
817 FPM PISTON SPEED
.060” VALVE COMPRESSOR LIFT
LOW OPEX
HIGH CAPEX
LARGE FOOTPRINT
HIGH INSTALLATION COST
LOW POWER COST
30-40 YEAR LIFE CYCLE
514-720 RPM MOTOR SPEED
514-720 FPM PISTON SPEED
.080” COMPESSOR VALVE LIFT
LOW OPEX
LOW CAPEX
SMALL FOOTPRINT
LOW INSTALLATION COST
LOW POWER COST

MEDIUM SPEED

SLIDE 4

COMPRESSOR SIZING

CO2 CRITICAL ZONE: MAP INTERSTAGE PRESSURE AND

TEMPERATURES ON ENTHALPY CHART

OPERATIONAL FLEXIBILITY AND DURABILITY:
SIZE COMPRESSOR TO 90% OF ALLOWABLE ROD LOAD
SIZE MOTOR TO 90% OF NAMEPLATE HORSEPOWER
ENSURE PISTION SPEED IS 875 FPM OR LESS
STANDARDIZATION: CYLINDERS, VALVES, FRAMES
PIPE SIZING: KEEP GAS VELOCITIES WITHIN IDEAL CO2 RANGE
SCRUBBER AND VANE PACK SIZING: REDUCE CARRYOVER
PULSATION BOTTLE SIZING: REDUCE VIBRATION AND

PULSATION

SLIDE 5

MATERIAL & CORROSION CONTROL

SCRUBBERS: BELZONA – CERAMIC BASED EPOXY COATING, SS VANE PACKS
PULSATION BOTTLES: 316L SS FOR SUCTION SIDE, 1/8” CORROSION

ALLOWANCE FOR CS DISCHARGE SIDE

PIPING: SS OR INTERNALLY COATED WITH CORVEL, OR TUBOSCOPE
COMPRESSOR VALVES: NODULAR IRON, TEFLON COVER GASKETS
PROCESS VALVES: SS TRIM, BUNA, TEFLON, PREVENT EXPLOSIVE

DECOMPRESSION

SYNTHETIC LUBE OIL: REDUCES VALVE STICKTION, IMPROVES V.E., CLEANING

EFFECT

SLIDE 6

CO2 SYSTEM DESIGNS

INCREASED VALVE LIFE: SUCTION PORT ATOMIZERS, VALVE DESIGN ELIMINATE CARRYOVER: SCRUBBER, VANE PACK, PIPING DESIGNS ELIMINATE VIBRATION, PULSATION: DUAL A-FRAME WITH WIDE, LARGE

BEAM, SKID DESIGN

INCREASED SAFETY, MAINTENANCE ACCESSIBILITY: PIPE AND VALVE SKID,

FULL OPEN ACCESS TO CYLINDERS AID IN SAFETY AND MAINTENANCE ACCESS

ELIMATION OF CO2 EMISSIONS: PARTIAL BLOWDOWN SYSTEM 100% AUTOMATED MACHINE WITH NO FREEZING: 100% RECYCLE

MACHINE WITH TEMPERATURE CONTROL SYSTEM

SLIDE 7

CO2 SERVICE TYPES

DEDICATED SINGLE SERVICE MACHINE: LEAST FLEXIBLE, MOST EFFICIENT,

CAN BE PART OF A BUILDING BLOCK OR FULL THROUGHPUT SYSTEM

DUAL SERVICE MACHINE: IP/HP SUCTION, LESS EFFICIENT, MORE FLEXIBLE
TRIPLE SERVICE MACHINE: LP/IP/HP SUCTION, MOST FLEXIBLE, LEAST

EFFICIENT

SLIDE 8