CO 2 Emissions Reduction Potential of a Novel High Capacity Car - - PowerPoint PPT Presentation

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CO 2 Emissions Reduction Potential of a Novel High Capacity Car - - PowerPoint PPT Presentation

5 t h International Workshop on S ustainable Road Freight CO 2 Emissions Reduction Potential of a Novel High Capacity Car Carrier S olution S outh Africa CO 2 Emissions Reduction Potential of a Novel High Capacity Car Carrier Solution Abdool


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5t h International Workshop on S ustainable Road Freight

CO2 Emissions Reduction Potential of a Novel High Capacity Car Carrier S

  • lution
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SLIDE 2

Abdool Kamdar

Chief Innovation Officer BS

  • c. Eng. (Metallurgy and Materials) - Wits

GDE Industrial Eng. – Wits International Executive Development Program – GIBS M S c Eng Candidate (Wits) S

  • uth Africa

CO2 Emissions Reduction Potential of a Novel High Capacity Car Carrier Solution

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SLIDE 3

Optimistic Projection: Electric Truck Penetration of South African Market

An optimistic projection based on price of electric truck being same as diesel truck by 2025

Cost Parit y wit h ICE Early adopt ers Urban short haul Charging Infrast ruct ure Confidence in t echnology

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SLIDE 4

Research and Transformation Interests

Road Transport Management S ystem (RTMS )

Creating sustainable operations transformation toward low CO2 emissions

 S

mart Transport Transformation 

Advocacy (influencing the influencers)

Building collaborative networks (KZN Heavy Vehicle Innovation Incubator)

 RTMS

  • in-a-Box

 EcoWarrior  eFridge  Kinetic Energy Recovery S

ystem

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SLIDE 5

Automotive Manufacturing in S

  • uth Africa

Rosslyn/ Pretoria

  • Nissan
  • Ford
  • BMW

Durban

  • Toyota

Eastern Cape

  • Mercedes
  • VW
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SLIDE 6

Typical Car Carrier Configurations

6 car carrier (S emi trailer) 9 car carrier (rigid-drawbar)

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SLIDE 7

Car Carrier Challenges

  • Increasing competition
  • Pressure for lower rates
  • Rising costs
  • Labour demands
  • Manufacturers “ commoditising” freight
  • Environmental concerns?
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SLIDE 8

Early interventions

 Road Transport Management S

ystem (RTMS )

 Vehicle specification  Trailer redesign  Electric Trailer  HCV car carrier  Electric car carrier for last mile

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SLIDE 9
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SLIDE 10

Results of the Relaxation

18.5/ 19.0 m to 18.5/ 19.5m H 4.6m

22.0/ 22.5 m to 22.0/ 23.0m x H 4.6m

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SLIDE 11

Car Carrier Optimisation S trategies

 Extended asset lifespan  Operations Management Optimization  Vehicle S

pecification Improvement

 Fleet Management Choices  New Asset classes (PBS

and HCVs)

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SLIDE 12

Car Carriers V3.0

How do we radically alter the Car Carrier landscape

Is there opportunity for significant CO2 emissions reduction with significant ROI.

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SLIDE 13
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Piggy Back return leg

50% Reduction in number of carriers on the road on return leg

  • Reduces congestion, CO2 emissions, CPK
  • (Capex is huuuge)
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SLIDE 15

Route Durban to Western Cape Traction Unit Trailer km/L Fuel L/km CO2 kg/km Volvo FM 330 Lohr SHR

3,80

0,26 0,68 Volvo FM 400 Lohr MHR

2,70

0,37 0,96 Volvo FM 440 EcoCarrier

2,45

0,41 1,06 Classic fleet Average Del. Distance 1623 km Model Quantity trips/monCars per load Cars Delivered C02 t/month C02 /car (t) FM330/SHR 14 6 6 495 183,23 0,37 FM400/MHR 20 6 9 1080 375,09 0,35 Total 34 1575 558,32 New fleet 1610 km 24 km Model Quantity trips/monCars per load Cars Delivered C02 t/month C02 /car (t) FM330/SHR 15 6 6 540 99,14 FM440/Eco 15 6 11,5 1035 307,54 FM330/SHR (LM) 6 5,67 Total 30 1575 412,35 0,26 CO2 saved (t) 146 % saving 26,1 Hub to Hub distance Last mile

CO2 Calculations of a Typical Car Carrier Fleet showing impacts of HCVs

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Route Durban toNamibia Traction Unit Trailer km/L Fuel L/km CO2 kg/km Volvo FM 330 Lohr SHR

3,80

0,26 0,68 Volvo FM 400 Lohr MHR

2,70

0,37 0,96 Volvo FM 440 EcoCarrier

2,45

0,41 1,06 Classic fleet Average Delivery Distance 2440 km Model Quantity trips/month Cars per load Cars Delivered C02 t/month C02 /car (t) FM330/SHR 9 6 6 324 180,30 0,56 FM400/MHR 4 6 8,5 204 112,78 0,55 Total 13 528 293,09 New fleet 2220 km 170 km Model Quantity trips/month Cars per load Cars Delivered C02 t/month C02 /car (t) FM330/SHR 5 6 6 192 48,58 FM440/Eco 5 6 10,5 336 150,68 FM330/SHR (LM) 6 13,02 Total 10 528 212,28 0,40 CO2 saved (t) 81 % saving 27,6

CO Calculations of a Typical Car Carrier Fleet showing impacts of HCVs

Hub to Hub distance Last mile

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Route Durban to Western Cape Traction Unit Trailer km/L Fuel L/km CO2 kg/km Volvo FM 330 Lohr SHR

3,80

0,26 0,68 Volvo FM 400 Lohr MHR

2,70

0,37 0,96 Volvo FM 440 EcoCarrier

2,45

0,41 1,06 Classic fleet Average Del. Distance 1623 km Model Quantity trips/monCars per load Cars Delivered C02 t/month C02 /car (t) Truck km FM330/SHR 14 6 6 495 183,23 0,37 267 795 FM400/MHR 20 6 9 1080 375,09 0,35 389 520 Total 34 1575 558,32 657 315 New fleet 1610 km 24 km Model Quantity trips/monCars per load Cars Delivered C02 t/month C02 /car (t) Truck km FM330/SHR 15 6 6 540 99,14 144 900 FM440/Eco 15 6 11,5 1035 307,54 289 800 FM330/SHR (LM) 6 5,67 8 280 Total 30 1575 412,35 0,26 442 980 Truck km reduced 214 335 km 32,61% CO2 saved (t) 146 % saving 26,1

CO2 Calculations of a Typical Car Carrier Fleet showing impacts of HCVs

Hub to Hub distance Last mile

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Route Durban toNamibia Traction Unit Trailer km/L Fuel L/km CO2 kg/km Volvo FM 330 Lohr SHR

3,80

0,26 0,68 Volvo FM 400 Lohr MHR

2,70

0,37 0,96 Volvo FM 440 EcoCarrier

2,45

0,41 1,06 Classic fleet Average Delivery Distance 2440 km Model Quantity trips/month Cars per load Cars Delivered C02 t/month C02 /car (t) Truck km FM330/SHR 9 6 6 324 180,30 0,56 263 520,00 FM400/MHR 4 6 8,5 204 112,78 0,55 117 120,00 Total 13 528 293,09 380 640,00 New fleet 2220 km 170 km Model Quantity trips/month Cars per load Cars Delivered C02 t/month C02 /car (t) Truck km FM330/SHR 5 6 6 192 48,58 70 995,60 FM440/Eco 5 6 10,5 336 150,68 141 991,20 FM330/SHR (LM) 6 13,02 19 028,10 Total 10 528 212,28 0,40 232 014,90 Truck km reduced 148 625 km 39,05% CO2 saved (t) 81 % saving 27,6

CO Calculations of a Typical Car Carrier Fleet showing impacts of HCVs

Hub to Hub distance Last mile

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What will it take to implement?

1.

R 80 000 000 capex

2.

Network access

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What will it achieve?

  • 1. CO2 emissions reduction per month for 20 EcoCarriers
  • n 2 routes: 227 t /month

~ 26-28% reduction

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What will it achieve?

  • 1. CO2 emissions reduction per month for 20 EcoCarriers
  • n 2 routes: 227 t /month

~ 26-28% reduction By comparison, City of City of Cape Town spent R 128 000 000 On 10 BYD electric buses which would reduce CO2 emissions by about 45t / month

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What will it achieve?

  • 1. CO2 emissions reduction per month for 20 EcoCarriers
  • n 2 routes: 227 t /month

~ 26-28% reduction By comparison, City of City of Cape Town spent R 128 000 000 On 10 BYD electric buses which would reduce CO2 emissions by about 45t / month

  • 2. Congestion and road wear reduction: 362 960 km less truck travel

~ 33-39% reduction

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Barriers to Implementation

Network access

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Phase 2: Electric last mile

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A more extreme example?

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There's a choice we're making We're saving our own lives It's true we'll make a better day Just you and me

The atmosphere is a fragile layer that covers the planet. I t is the one thing that links every living creature that breathes. Save it.

Abdool Kamdar 0837869119 akkamdar@ gmail.com

Thank you

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New Volvo Truck Tract ors – CO2 Emissions Reduct ion Program 2017

The new Volvo FM 400:

  • Long distance optimised iS

hift gearbox

  • Aerodynamic pack
  • Michelin X line Energy Low Rolling Resistance tyres
  • Dynafleet asset tracking and fleet management package
  • Clutched compressor for the braking system
  • Variable assist power steering
  • Optimized final drive ratio
  • Aero wheel covers
  • RFID tagging in tyres for IoT implementation in tyre management
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SLIDE 28

High Capacity Transport

50% reduction in car carriers on the road inbound Potential for ~35% reduction in fuel and emissions Barrier to Implementation: Network managers (Guardians of the Networks)

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High Capacity Transport

50% reduction in car carriers on the road inbound Potential for ~35% reduction in fuel and emissions Barrier to Implementation: Network managers (Guardians of the Networks) It is time for a fresh look at the actors on the network!

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SLIDE 30

(Kalasih, 2014)

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Experiments in social sciences suggest that:

Tasks with high manual labour and low cognitive complexity, money can motivate

Tasks with complex cognitive function, money can be a disincentive!

Intrinsic motivation requires Autonomy, Mastery, and Purpose (Candle experiment of Daniel Pink, author of Drive-The surprising truth about what motivates us)

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SLIDE 32

Multi-player game that reduces heavy transport CO2 emissions and saves the environment.

The game changer in fleet fuel efficiency

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From vehicle

  • Throttle position
  • Fuel consumption (inst.)
  • Total fuel used
  • GPS

co-ords

  • RPM
  • S

peed

  • Odometer
  • Cruise cont. on/ off

Feedback to driver

  • CO2 prod vs target
  • Throttle position vs ideal
  • RPM vs ideal
  • S

peed vs ideal

  • Gear position vs ideal
  • Cum. CO2 prod vs target for

trip

  • Points
  • Badges
  • Leaderboard
  • Challenges
  • Compare fuel cons t o best prior

achieved on rout e segment

  • Provide feedback
  • Use cont rol paramet ers of best

performer for improvements

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SLIDE 34

3G MTN Gateway Umhlanga 22 deg C

From: Durban To: Windhoek Distance :2240km Target CO2:74kg/100km Actual CO2: 65kg/100km Elapsed distance: 1786 km 454 km to go CO2 credits: 160.74 kg Total CO2 credits this month: 722 kg

REDUCE ACCELERATOR PRESSURE

RPM SPEED ACCELERATOR

Current Score 43

Level 3 Driver Players On level 12

Gap to Next level 60%

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3G MTN

From: Durban To: Windhoek Dist. :2240km Fuel Target: 3,60 km/L CO2 target: 722 kg/1000 km CO2 credits in game: R 500 Distance done: 1786 km 454 km to go Fuel cons: 3,9 km/L CO2 saved: 1570 kg Level 4

Advanced Driver

Players On level 12

Gap to Next level 0%

Badges 12/48

CO2credits in hand: R 320

Outcomes

  • Driver gets specific target to work towards per trip
  • Instant feedback while driving vs target CO2 emissions
  • Driver gets tips to improve emissions from system
  • Driver gets challenges and points during drive
  • Driver gets end of trip summary of performance
  • It’s a serious game !
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3G MTN

From: Durban To: Windhoek Dist. :2240km Fuel Target: 3,60 km/L CO2 target: 722 kg/1000 km CO2 credits in game: R 500 Distance done: 1786 km 454 km to go Fuel cons: 3,9 km/L CO2 saved: 1570 kg Level 4

Advanced Driver

Players On level 12

Gap to Next level 0%

Badges 12/48

CO2credits in hand: R 320

Outcomes

  • Driver gets specific target to work towards per trip
  • Instant feedback while driving vs target CO2 emissions
  • Driver gets tips to improve emissions from system
  • Driver gets challenges and points during drive
  • Driver gets end of trip summary of performance
  • It’s a serious game !

Barrier to Implementation: R&D Funding for development

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Feedback re Abstract

Maj a Piecyk

How do you scale the impact of the transformation

  • f a company to the whole road transport industry?
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S mart Transport Transformation Program

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Introduction to the S mart Transport Transformation Program Key elements of the program

Understanding CPK (Cents per km)

Breaking down CPK into cost driver components, and understanding overhead

Understanding interdependence relationships in CPK components

Why CPK matters

CPK and load efficiency

Fuel Management (Targets, Measurement, Feedback, Visualisation)

Tyre management

Right sizing of transport assets and their specification

Daily, weekly, monthly, annual focus areas (personal and organisational targets)

“ Lost km” monitoring

Idle time management

S peed transgression monitoring

The link between the Management Information S ystem and accounting

Driver motivation

Driver behaviour and the impact on safety and fuel consumption

Driver education and training

Driver scheduling and fatigue management

Driver health and Wellness

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Day 1

Day 1 Morning 1 Introductions and Aims of Program Morning 2 Understanding Road Transport and its Impacts Afternoon1 Understanding the roleplayers in Road Transport Afternoon2 Regulations versus S elf Regulation

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Day 2

Day 2 Understanding Road Transport Economics Morning 1 Breakdown of Costs Morning 2 What is CPK and why is it important? Afternoon1 Load Efficiency and Route Efficiency Afternoon2 Fuel Consumption, how saving money saves lives!

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Day 3

Day 3 People - The Heart of your Business Morning 1 Driver Evaluation and Training Morning 2 Driver Health and Wellness Afternoon1 Goal setting and performance management Afternoon2 Road S afety and Vehicle Maintenance

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Day 4

Day 4 Fuel Consumption and CO2 Emissions Morning 1 Measuring and reporting Morning 2 How to impact Fuel Consumption and CO2 Emissions Afternoon1 Behavioural Economics Afternoon2 Eco Driving and "Defensive" driving

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Day 5

Day 5 The RTMS Morning 1 What is the RTMS Morning 2 What has it achieved – What value does it brings to your business Afternoon1 Getting RTMS certified Afternoon2 Program Evaluation and Feedback

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Expected Outcomes of the S mart Transport Transformation Program

  • 1. Road Transport Operators and Fleet Managers will:

Have a deep understanding of Transport Economics

Understand the relationship between operational decisions and profits

Understand their impact on the environment and how to reduce it

Be able to better train, inspire and motivate drivers

Be able to build more robust, resilient and efficient business

Be able to reduce their operations costs

Reduce the cost of road transport and thereby improving S

  • uth Africa’s

global cost competitiveness in manufacturing-improving j ob creation.

  • 2. Improved cost competitiveness
  • 3. Improved driver health and wellness
  • 4. Reduced Accidents and Emissions
  • 5. Improved opportunities for road transport entrepreneurship
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Expected Outcomes of the S mart Transport Transformation Program

  • 1. Road Transport Operators and Fleet Managers will:

Have a deep understanding of Transport Economics

Understand the relationship between operational decisions and profits

Understand their impact on the environment and how to reduce it

Be able to better train, inspire and motivate drivers

Be able to build more robust, resilient and efficient business

Be able to reduce their operations costs

Reduce the cost of road transport and thereby improving S

  • uth Africa’s

global cost competitiveness in manufacturing-improving j ob creation.

  • 2. Improved cost competitiveness
  • 3. Improved driver health and wellness
  • 4. Reduced Accidents and Emissions
  • 5. Improved opportunities for road transport entrepreneurship

Barrier to Implementation: Funding for the transformation training

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SLIDE 47

A KAMDAR, F KIENHÖFER, B EMWANU, G HEYNS, P NORDENGEN

PERCEPTIONS OF THE ROAD TRANSPORT MANAGEMENT SYSTEM (RTMS):PROMOTING VOLUNTARY CERTIFICATION

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SLIDE 48

S

  • me perceptions of the RTMS

Early adopters are mostly larger companies

The RTMS is poorly understood

It is viewed as complex and “ difficult”

There is poor understanding of the requirements for certification

S mall companies lack the resources to develop the system

A form of template toolkit would be helpful

RTMS certified companies perceive improved safety, lower costs, improved driver health and wellness, improved profits

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RTMS

  • in-a-BOX

Clo ud-Ba se d RT MS So ftwa re Pla tfo rm with se c to r spe c ific func tio na lity fo r e a sy “o n-b o a rding ” o f ro a d tra nspo rt c o mpa nie s. E na b le s c usto misa b le vo lunta ry c o mplia nc e using sug g e ste d fo rms a nd re po rts. T he so ftwa re pla tfo rm will:

  • Re duc e the c o st o f RT

MS imple me nta tio n, the time to imple me nt, a s we ll a s the c o mple xity

  • Be c o me a n e na b le r fo r a ro a d tra nspo rte r to b e c o me RT

MS c e rtifie d, ha ssle -fre e

  • Allo w ro a d tra nspo rte rs to re duc e risk, run a n e ffic ie nt o pe ra tio n,

a nd inc re a se the ir c o mpe titive ne ss (te nd e rs)

  • Allow e missions r

e duc tion data to be de ve lope d for GHG inve ntor y

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RTMS

  • in-a-BOX

Clo ud-Ba se d RT MS So ftwa re Pla tfo rm with se c to r spe c ific func tio na lity fo r e a sy “o n-b o a rding ” o f ro a d tra nspo rt c o mpa nie s. E na b le s c usto misa b le vo lunta ry c o mplia nc e using sug g e ste d fo rms a nd re po rts. T he so ftwa re pla tfo rm will:

  • Re duc e the c o st o f RT

MS imple me nta tio n, the time to imple me nt, a s we ll a s the c o mple xity

  • Be c o me a n e na b le r fo r a ro a d tra nspo rte r to b e c o me RT

MS c e rtifie d, ha ssle -fre e

  • Allo w ro a d tra nspo rte rs to re duc e risk, run a n e ffic ie nt o pe ra tio n,

a nd inc re a se the ir c o mpe titive ne ss (te nd e rs)

  • Allow e missions r

e duc tion data to be de ve lope d for GHG inve ntor y

Barrier to Implementation: R&D Funding for development

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The j ourney…

1.

The S mart Transport Transformation Program

2.

Establish fuel and emissions baseline with measuring and reporting

3.

Implement the RTMS

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The j ourney…

1.

The S mart Transport Transformation Program

2.

Establish fuel and emissions baseline with measuring and reporting

3.

RTMS

  • in-a-box

4.

S mart Transport Rating S ystem

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S mart Transport Rating S ystem

Requirement Attend S

mart Transport Transformation Course (and Commit to RTMS implementation) Implement fuel consumption management and establish baseline for fleet Attain RTMS certification Attain 5% fuel consumption reduction (measured in kg CO2/ ton km or GLEC eq.) Attain 10% fuel consumption reduction Attain 15% fuel consumption reduction Attain 20% fuel consumption reduction 

Demonstrates good corporate citizenship and would provide a performance metric for consignors and consignees when adj udicating tenders.

Provides a pathway to “ emissions excellence” for a road transport operator through a 7 star rating process. In order to maintain their ratings the companies would have to keep the database current which would provide strong data as to overall transformation in the sector toward country emissions reduction targets.

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S mart Transport Rating S ystem

Requirement Attend S

mart Transport Transformation Course (and Commit to RTMS implementation) Implement fuel consumption management and establish baseline for fleet Attain RTMS certification Attain 5% fuel consumption reduction (measured in kg CO2/ ton km or GLEC eq.) Attain 10% fuel consumption reduction Attain 15% fuel consumption reduction Attain 20% fuel consumption reduction 

Demonstrates good corporate citizenship and would provide a performance metric for consignors and consignees when adj udicating tenders.

Provides a pathway to “ emissions excellence” for a road transport operator through a 7 star rating process. In order to maintain their ratings the companies would have to keep the database current which would provide strong data as to overall transformation in the sector toward country emissions reduction targets. Barrier to Implementation: Currently in concept stage

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We do not inherit the Earth from our Ancestors. We borrow it from our children. A special thank you for your time and attention.

Please may we share your thoughts.