CDA InterCorp Controllable Drive Actuators AS9100C certified ISO - PowerPoint PPT Presentation

CDA InterCorp Controllable Drive Actuators AS9100C certified ISO 9001:2008 certified

CDA InterCorp •Located in Deerfield Beach, FL Employee Breakdown  18 miles from FLL  30 miles from PBI  42 miles from MIA Sales and 4 Marketing •50 direct employees 4 Administrative •32 sales representatives offering US and International coverage Engineering 13 •20,000 ft 2 facility includes 30 Manufacturing sales/engineering/manufacturing

Military and Commercial Aerospace APPLICATIONS INCLUDE • Control Surface Actuation • Position Sensors • Valve Actuation • Wheel Speed Sensors • Azimuth/Elevation Drive Actuation • Shroud Actuation • Turret Drive Actuation • Radar Drive Actuation F-22 Raptor • Control Stick Feedback/Damping Citation X CUSTOMERS INCLUDE • Curtiss Wright • Lockheed Martin • Northrop Grumman • Raytheon • Boeing • DRS Optronics • Leonardo • Honeywell OH-58 Kiowa • L3 • Selex PC24

Space Industry APPLICATIONS INCLUDE • Solar Array Deployment Dampers • Filter Wheel Drive Mechanisms • Solar Shield Door Hinge Drive • Shutter Drive Mechanism • Reflective Mirror Directional Control • Contamination Cover Drives • Camera Rotation Drives • Lens Cover Actuation • Antenna Deployment Actuation James Webb • Cryogenic Actuation and Resolvers Space Telescope CUSTOMERS INCLUDE • SpaceX • Astrium • Orbital ATK • Ball Aerospace • MDA Corporation Rosetta Spacecraft • ITT • Kongsberg • LASP • Lockheed Martin • NASA (Goddard, Johnson, Langley, Lewis) • Northrop Grumman Space Based Space • RUAG Surveillance (SBSS) • Sener

Down Hole & Off Shore Oil Industry APPLICATIONS INCLUDE • Core Sampling Drives • Weight on Bit Drives • Gas Lift Valve Drives • Perforation Drive • Pump Motors • Retractable Fail Safe Drives • Stage Lock Drives • Valve Position Transducers • Steerable Tools CUSTOMERS INCLUDE • ABB • Baker Oil Tool • Halliburton • National Oilwell Vector • Sandia National Labs • Schlumberger • Weatherford

Standard Modules CDA InterCorp’s core philosophy of modular standardization has withstood the test of time. Each modular design utilizes the same inventoried piece part standards, materials, processes, and construction techniques. Inherent in our standard modules are unequaled reliability and ruggedness, while maintaining flexibility in providing “custom” mechanical interfaces and electrical characteristics. • Eight Frame Sizes of Motors • Ten Frame Sizes of Gearheads • Position Transducers • Standard Peripheral Devices Tachometers Brakes Rotary Accelerometers Commutation Modules

Motors • Eight Frame Sizes from 0.50” to 3.00” Dia. • (0.50”, 0.75”, 1.00”, 1.25”, 1.50”, 2.00”, 2.50”, 3.00”) • PH Grade Steel Housings and Rotor Shafts • ABEC 7 Bearings • Various Motor Types in Standard Frame Sizes • DC Motors • Stepper • Brushless • AC Motors • Induction • Eddy Current Dampers

CDA Design Advantages • Standard Temperature Range from -80° – +225°C • Capable of temperatures to 4 Kelvin with dry-film lubrication • Polyimide Based Insulation System • Low Thermal Resistance • Matched CTE • SmCo Rare Earth Magnets • Standard modular design and component selection • Reduces Lead-time • Reduces Non-recurring Engineering charges • Reduces manufacturing scrapped parts • Only mounting configuration and motor windings are custom

Selection Drivers • Load inertia • Torque requirements • Power limitations • Size and weight • Life requirements • Control requirements – Position – Velocity – Smoothness • Duty cycle 9

Gearing • Ten Frame Sizes from 0.50” to 6.00” Dia. (0.50”, 0.75”, 1.00”, 1.25”, 1.50”, 2.00”, 2.50”, 3.50”, 4.50”, 6.00”) • PH Grade Steel Housings and Gearing • Single piece blank, finish machined at CDA • Through Hardened AGMA 12 Gearing • ABEC 7 Bearings • Types of Gearing • Planetary • Right Angle • Spur

Linear Actuators • Standard Rotary to Linear Conversion Modules • Optional Mounting Interface • Ground Ball Screw, ACME Screw or Roller Screw • Optional Position Feedback Transducers

Frameless Motors • Standard Motor Frame Sizes • Continuous torque from 5.0 oz-in – 500.0 oz-in • Diameters from 0.50” to 3.0” • Custom Motor Frame Sizes • Designed specification for the application • Custom inner and outer diameter from 0.50” – 6.0” • Optimized electromagnetic design • Increased performance • Utilizes standard Materials and Processes • Stainless steel rotor assembly and permanent magnets • No Backlash • No bearings, housings or feedback devices

Peripheral Devices • Brake types • DC friction brakes • Passive detent brakes • Velocity Sensing • Tachometer • Rotary Accelerometer • Positioning Sensing • Rotary Variable Differential Transformers (RVDT’s) • Resolvers • Field Directors • Hall Effect Sensors • Encoders

Testing Capabilities  CDA Internal Testing  Outsourced Environmental Tests  Thermal Vacuum  Acceleration  Universal Cryogenics custom Dewar  Barometric Pressure  Explosion designed for a temperature range of -  Fungus Resistance 253°C to +230°C at a pressure of  Humidity 10E-6 Torr.  Moisture Resistance  Thermal Cycling  Rain  -180 ⁰ C to +300 ⁰ C  Salt Fog  Salt Spray  Numerous Dynamometers  Sand and Dust  Up to 11,000 lb-in  Shock  Up to 48 kW  Temperature at Altitude  Vibration  Water Immersion

Cleanroom  Certified ISO 14644-1 Class 7 (Formally FED-STD-209 Level 10,000)  Final Assembly and Test area for Dry Lubed Applications  Two ISO 14644-1 Class 5 (Formally FED-STD-209 Level 100) Laminar Flow Benches  Nitrogen Chamber for Dynamic Testing of Dry Lubed Components  Final Assembly and Test area for Wet Lubed Applications  Two ISO 14644-1 Class 5 (Formally FED-STD-209 Level 100) Laminar Flow Benches  Cleaning Area within Cleanroom  ISO 14644-1 Class 5 (Formally FED-STD-209 Level 100) Vacuum Oven for Cleaning  Vacuum Oven with TQCM Capabilities  Mobile Test Equipment

Engineering Analyses  Risk Mitigation  Electrical Parts De-rating  Torque Margin  FMECA  Gear Stress  MTBF  Bearing Contact Stress  General  Thermal Analysis  Fatigue  Lubricant Loss  CTE  Fastener  Wear  Life  Reliability  Vent Path  Magnetic  Structural  Weight  Environmental

Manufacturing and Quality • Manufacturing Capabilities – All components assembled & tested in house – Windings made on a machine – Hand inserted – All processes controlled by CDA process Control sheets • (i.e., routers, travelers, etc) – Numerous QC inspection points from step #1 to shipped product • (class 10,000 clean room, class 100 flow benches) • Machine Shop – In house gear cutting – 2 New CNC Mills (2016) – 2 New CNC Lathes (2016) – ID & OD Grinding

Manufacturing and Quality • Inspection Capabilities – 100% of incoming items subject to incoming inspection – Various inspection points during manufacturing processes – 100% of units subject to acceptance testing prior to shipping • Supplier Control – CDA manages all suppliers per AS9100 requirements – All new suppliers subject to initial survey and audit – All items procured from approved suppliers – CDA has many well established suppliers with 20+ year working relationships

New & Upcoming Products RVDT 270 VDC Motors • Improved Design • All CDA frame sizes • Increased performance • CDA Standard materials • Improved linearity & processes • More cost competitive

New & Upcoming Products Brushed Motor Replacement • Increased actuator life Servo Motors • Eliminates maintenance needs • Includes electronics • Increase reliability • Contained in 1 unit • Drop-in replacement • Functional testing July ‘17

CDA InterCorp Controllable Drive Actuators 450 Goolsby Blvd Deerfield Beach, Florida 33442-3019 Tel (954) 698-6000 Fax (954) 698-6011 www.cda-intercorp.com