Case History Periodic Impulse Detection Vertical stripes indicate - - PowerPoint PPT Presentation

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Case History Periodic Impulse Detection Vertical stripes indicate - - PowerPoint PPT Presentation

Production NVH Test Tools and Methods Case History Periodic Impulse Detection Vertical stripes indicate periodic impulse events Production NVH Test Tools and Methods Case History Periodic Impulse Detection Re-sample the file relative


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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

Vertical stripes indicate periodic impulse events

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

Re-sample the file relative to a reference shaft using 500 orders (1000 pts per rev)

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

4 Rev Frames stacked into a frame ensemble and viewed top-down form a matrix A column-wise variance statistic indicates periodic impulse

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

The impulse indicator shows angular position of recurring impulse events that are periodic A metric representing the maximum will define the severity of the impulsive event

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

The metric is added to the overall Decision matrix All metrics in the table are computed and tested simultaneously

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

Classification of the periodic impulse is a requirement

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

4Revs will show a repeating impulse pattern that can be quantified by the relative distance in revs of each impulse event

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

Qualifying peaks above a threshold produce a metric that returns the position

  • f the peak in revs
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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

A Formula metric is defined that will report the distance between peaks Rev 3 position – Rev 1 position will equal 2 if this a 1/cycle impulse in the first rotation of the shaft Rev 4 position – Rev 2 position will equal 2 if this a 1/cycle impulse in the second rotation of the shaft Subtract 2 to make the metric = 0 if a periodic impulse in the correct rotation is detected

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

If a formula metric is = 0, then a periodic impulse is found at the correct interval and position and the Boolean is TRUE A Boolean metric is created by testing the numeric formula result

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

On the Decision table, classification is simple and intuitive A 1/cyle impulse of sufficient amplitude was found A Boolean formula combines two booleans into a single result

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Production NVH Test Tools and Methods

Case History – Periodic Impulse Detection

FCM Pk Amp The new metric is applied to 20,000 engines from 4 identical test stands stored in the historical database Metric refinement and expected pass/fail rates are studied before taking this to production