Capital Markets Day 21 April 2016 Capital Markets Day Capital - - PowerPoint PPT Presentation
Capital Markets Day 21 April 2016 Capital Markets Day Capital - - PowerPoint PPT Presentation
Capital Markets Day 21 April 2016 Capital Markets Day Capital Markets Day Ian Lawson Chief Executive Officer Introduction 2 Capital Markets Day Introduction Presenting In attendance Ian Cochrane Alan Dunsmore Chief Operating Director
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Capital Markets Day
Introduction
Capital Markets Day
Ian Lawson Chief Executive Officer
Ian Cochrane
Chief Operating Director
Gary Wintersgill
Managing Director, Severfield (UK) Ltd
Ian Dawson
Design Associate Director
Martin Kelly
Strategic Business Development Director
Kevin Campbell
Business Improvement Associate Director
Capital Markets Day Introduction
Presenting In attendance
Alan Dunsmore
Group Finance Director
Wayne Barron
Production Director
Capital Markets Day Agenda
- Composite Metal Flooring (CMF)
- Adding value for our customers
- Operational and IT improvements
- Lunch
- Introduction to factory tour
- Factory tour
- Q & A
- Transport to station at 4:15pm
- UK steel remains an important part of our supply chain and is now being
supported by UK Government in public procurement projects
- Severfield procures three main steel types; sections, plate and tube
- Sections are supplied by TATA Long Products, which is being acquired by
Greybull Capital
- Plate is supplied by UK mills; Spartan in Newcastle and European mills;
Voestalpine, Dan Steel, Dillinger
- Tube is supplied through a distributor; the supply is a mix of TATA in the UK and
European mills
- Whilst Severfield seeks to support UK steel, approximately only 40%1 of the steel
used in construction is originally sourced from the UK
- Trading agreements are in place with all the alternative providers who currently
supply the UK such as Arcelor Mittal, Saltzgitter, Celsa
We remain well positioned to manage any change in UK steel supply
1 BCSA estimate
Capital Markets Day Steel industry update
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Capital Markets Day Capital Markets Day
Composite Metal Flooring (CMF)
Ian Cochrane Chief Operating Officer
The deal
- Deal completed on the 16 November 2015
- Severfield plc acquired 50% of the share capital of CMF Limited
- Consideration £4.0 million
- Plus additional consideration of £2.5 million based on the performance of the
business Capital Markets Day Composite Metal Flooring (CMF)
Capital Markets Day Composite Metal Flooring (CMF)
The product
Shear Stud connectors
Severfield annual requirement: Decking – 0.5 million m2 Shear Studs – 2.0 million Current market, approximately: Decking – 4.0 million m2 Shear Studs – 12.0 million CMF volumes before Severfield: Decking – 1.0 million m2 Shear Studs – 5.0 million Capital Markets Day Composite Metal Flooring (CMF)
Business rationale
Capital Markets Day Composite Metal Flooring (CMF)
CMF Stud Welders Limited Severfield plc 1,000,000 m² User and installer 500,000 m² User and installer
Third party fabricators Main Contractors Medium to small projects Severfield Commercial Projects Large projects Additional usage improving profit margin Existing usage 50% 50%
2,000,000 m² Capacity
Shared ownership allows the business to segment the market and keeps competitive factors to a minimum
Largest independent manufacturer of metal decking and shear stud connectors in the UK. Combined business
Capital Markets Day Composite Metal Flooring (CMF)
Video
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Ian Dawson Associate Design Director
Capital Markets Day
Gary Wintersgill Managing Director, Severfield (UK) Ltd
Capital Markets Day
Adding value for our customers
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Project and Risk Management
Value Engineering
Design
Fabrication Construction Performance and Repeat Business
Early Contractor Involvement (ECI)
Tender Stage
Capital Markets Day Adding value for our customers
Increase plate thicknesses to reduce amount
- f stiffening in crane beams
Increase span of gantry flooring
Capital Markets Day Adding value for our customers
Early Contractor Involvement (ECI)
Early Contractor Involvement
Capital Markets Day Adding value for our customers
- Budgets
- Commercial
- Design
- Interface
Project risks
Tender Stage
Capital Markets Day Adding value for our customers
Buildability
Tender Stage
Capital Markets Day Adding value for our customers
Buildability
Tender Stage
Capital Markets Day Adding value for our customers Design primarily encompasses the following:
- Permanent works design
- Connection design
- Temporary stability analysis
- Temporary works design
- Specialist lifting equipment design
- Tender stage design/value engineering
What we can provide
Design
Capital Markets Day Adding value for our customers
How Severfield engineers create value
- New ideas and solutions
- Specialist knowledge as structural engineers
- Provide a commercial edge
- Repeat order business based on trust
Value engineering Permanent works Fire engineering Finite element analysis Temporary works Connection design Behaviour steel in a fire ‘Intumescent paint’ 3D analysis and design using specialist software Erection complex steel frames; bridge launches Saving hours in factory, simplification Complex analysis to provide solutions
Design
Capital Markets Day Adding value for our customers
- Value engineering steel floor beams
- Intumescent paint – expands and protects the steel
Fabsec design
- Minimise steel and the
amount of paint
- How does the steel react in a fire - we do add va
value Steel in a fire Special paint?
- Sometimes increase
steel weight to reduce the paint
Fire engineering
Design
Capital Markets Day Adding value for our customers Design and Build projects
- Economic steel frame
analysis and design
- Designed to suit our
fabrication process and facilities
- Competitive Tender
best design solution secures the project Permanent works design
Design
Capital Markets Day Adding value for our customers Building The Shard
Complex temporary works and connection design
Design
Capital Markets Day Adding value for our customers Connection from primary truss to support towers is a true pin Allows rotation
Connection design
Design
Capital Markets Day Adding value for our customers Tennison Road Bridge live launch
Specialist temporary works
Design
Capital Markets Day Adding value for our customers Liverpool Football Club, Anfield Stadium 670 tonne tandem lift
Specialist lifts
Design
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Capital Markets Day Adding value for our customers
Volumetric and specialist
Fabrication
Capital Markets Day Adding value for our customers
Sublime to the ridiculous
Construction
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Operational and IT improvements
Martin Kelly
Strategic Business Development Director Kevin Campbell Business Improvement Associate Director
Capital Markets Day
Capital Markets Day Operational improvements
Current industry wide challenges
Design
- Complexity that comes from ‘engineered to order’ projects – every steel assembly
is unique Manufacturing
- Balancing lines for maximum throughput
- Pockets of underutilisation within lines and facilities
- Configuration of our facilities – how to layout for constant change
- Specialist equipment required for certain products
Info form rmatio ation n flow
- Huge amounts of data available but across different systems and formats
Capital Markets Day Operational improvements
Current position
Concept design Detailed design Connection design Fabrication drawing Steel procurement Logistics inward Semi automated saw drill blast Manual fabrication Manual paint Logistics
- utbound
Steel nesting Rolling programme CNC data transfer Fabrication drawings Site erection
Manufacturing process Information flow
Cost data received Cost data received Cost data received
Design process
Cost data received Cost data received
Complex process with numerous information sources
Planning
Phases
Capital Markets Day Operational improvements
Why are we doing this?
- More with the same
The skills shortage is real, and we need to enable our skilled staff and allow them to increase productivity levels
- Remove pockets of underutilisation/inefficiency
- Reduce costs per tonne and increase margin
- Keep ahead of the competition