Calculating Heat Energy Requirements Sham Kashyap Computing and - - PowerPoint PPT Presentation

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Calculating Heat Energy Requirements Sham Kashyap Computing and - - PowerPoint PPT Presentation

Calculating Heat Energy Requirements Sham Kashyap Computing and Information Sciences Kansas State University Overview Introduction Equations Graphical Analysis Issues Other Applications Discussion Introduction


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SLIDE 1

Calculating Heat Energy Requirements

Sham Kashyap Computing and Information Sciences Kansas State University

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SLIDE 2

Overview

Introduction Equations Graphical Analysis Issues Other Applications Discussion

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SLIDE 3

Introduction

H.T.C is a software program coded in

Visual Basic using Microsoft Visual Studio .NET.

It calculates

The amount of energy and fuel needed for

the heat treatment of the facility.

Provides a graphical analysis of variations

  • f fuel consumption with respect to

changes in temperature and duration of heat treatment.

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SLIDE 4

Equations

Surfaces

S

q T Area U =∆ × ×

∆T: Temperature difference of the exposed wall. U: Coefficient of heat transfer of the material. k: Thermal Conductivity x: Thickness

1

S

q T Area x k ⎛ ⎞ ⎜ ⎟ =∆ × ×⎜ ⎟ ⎜ ⎟ ⎝ ⎠

  • r

Equation applied to walls, windows, doors, ceiling and floor

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SLIDE 5

Equations

Infiltration

0.018

I

q T Volume aircirculations =∆ × × ×

Steel

0.12

St

q T Steelweight =∆ × ×

Total S I St

q q q q = + +

Total

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SLIDE 6

Equations

Fuel consumption

1

Total unit

q Fuel q efficiency ⎛ ⎞ = × ⎜ ⎟ ⎝ ⎠

unit

q

is the amount of energy produced by the fuel per unit

The required energy is converted into fuel

consumption to estimate the cost of energy needed

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SLIDE 7

Equations

In the software, the user has the

  • ption of

Changing efficiency values of fuels

suiting the machinery used for heat up.

Choosing Raise and Peak Phases of the

heat treatment

Adding new structural materials, fuels

to the database

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SLIDE 8

Graphical Analysis using HTC

It can be used to predict the effects of a

particular variation in heat treatment setting.

In this sense, it is a tool to virtually

compare two heat treatments on a building with different temperature and fuel settings.

In this presentation, we take up an

example and run the various analysis tools.

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SLIDE 9

Facility Description

Rooms: Floor 1: 3 Floor 2: 2 Floor 3: 4 Floor 4: 2 Steel : 3000 Pounds Volume: 175616 Cubic Feet Air circulations per hour: 3 Temperature Settings: Outside 75 F Inside 80 F Ground 65 F Period 48 Hours Target Temperature 140 F Target Rate of Increase 5.4 F/ hr in temperature

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SLIDE 10

Cost of fuels

Effects of variation in target

temperature

Target Temperature Vs Cost

200 400 600 800 1000 1200 100 104 108 112 116 120 124 128 132 136 140 144 148 Required Temperature (F) Cost of Energy Source ($) Electricity Propane Natural Gas

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SLIDE 11

Cost of fuels

Effects of variation in duration of heat

treatment

Duration of treament Vs Cost

200 400 600 800 1000 1200 1400 1600 24 29 34 39 44 49 54 59 64 69 Duration Cost of Energy Source ($) Electricity Cost Propane Cost Natural Gas Cost

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SLIDE 12

Cost of fuels

Effects of variation in starting

temperature

Starting Temperature Vs Cost

200 400 600 800 1000 1200 1400 1600 32 38 44 50 56 62 68 74 80 86 92 98 Starting Temperature (F) Cost of Energy Source ($) Electricity Cost Propane Cost Natural Gas Cost

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SLIDE 13

Fuel consumption

Effects of variation in target temperature

Target Temperature Vs Electricity Requirement 2000 4000 6000 8000 10000 12000 14000 100 104 108 112 116 120 124 128 132 136 140 144 148 Temperature (F) Electricity (kwh) Electricity Target Temperature Vs Fuel Consumption 100 200 300 400 500 600 700 100 105 110 115 120 125 130 135 140 145 150 Target Temperature (F) Fuels (Gallons) Propane Req Number2 Oil Req Number6 Oil Req

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SLIDE 14

Fuel consumption

Effects of variation in target

temperature

Target Temperature Vs Steam requirement

10 20 30 40 50 60 70 80 90 100 100 105 110 115 120 125 130 135 140 145 150 Thousands Temperature (F) Steam at 15 psg, 50% efficiency (pounds) Steam

Target Temperature Vs Natural Gas

100 200 300 400 500 600 700 100 104 108 112 116 120 124 128 132 136 140 144 148 Temperature (F) Natural Gas (therm) Natural Gas

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SLIDE 15

Fuel consumption

Effects of variation in starting

temperature

Starting Temperature Vs Fuel Consumption 100 200 300 400 500 600 700 800 900 1000 32 39 46 53 60 67 74 81 88 95 Starting Temperature (F) Fuels (Gallons) Propane Req Number2 Oil Req Number6 Oil Req Starting Temperature Vs Electricity Requirement 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 32 38 44 50 56 62 68 74 80 86 92 98 Temperature (F) Electricity (kwh) Electricity

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SLIDE 16

Fuel consumption

Effects of variation in starting

temperature

Starting Temperature Vs Natural Gas

100 200 300 400 500 600 700 800 900 1000 32 38 44 50 56 62 68 74 80 86 92 98 Temperature (F) Natural Gas (therm) Natural Gas

Starting Temperature Vs Steam requirement

20 40 60 80 100 120 140 32 38 44 50 56 62 68 74 80 86 92 98 Thousands Temperature (F) Steam at 15 psg, 50% efficiency (pounds) Steam

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SLIDE 17

Energy absorption in different materials

Effects of variation in target

temperature

Target Temperature Vs Heat supply

5 10 15 20 25 30 35 40 45 100 105 110 115 120 125 130 135 140 145 150

Millions

Temperature Heat Requirement Total Heat Req in BTUs Grnd Heat Req Roof Heat Req Infil Heat Req SteelHeat Req WallsHeat Req

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SLIDE 18

Energy absorption in different materials

Effects of variation in starting

temperature

Starting Temperature Vs Heat supply

10 20 30 40 50 60 70 3 2 3 9 4 6 5 3 6 6 7 7 4 8 1 8 8 9 5

Millions

Temperature Heat Requirement Total Heat Req in BTUs Grnd Heat Req Roof Heat Req Infil Heat Req SteelHeat Req WallsHeat Req

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SLIDE 19

Issues

Heat absorption by different

materials

Un-accountable losses Correction factor Effects of humidity and pressure Model verification

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SLIDE 20

Heat Absorption and Temperature Rise

Variations in Heat Absorption

50 70 90 110 130 150 170 190 Start Rise Peak Start Peak Fall Time Temperature (F) Steel Structure Ambient

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SLIDE 21

Screenshots

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SLIDE 22

Screenshots

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SLIDE 23

Screenshots

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SLIDE 24

Screenshots

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SLIDE 25

Screenshots

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SLIDE 26

Other Applications

How to reach a trade off between amount

  • f fuel used, target temperature, peak

temperature duration.

If using multiple sources of energy, how

to share energy requirement.

Insect Mortality.

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SLIDE 27

References

1.

William H. Severns, Julian R. Fellows, “Heating, Ventilating and Air Conditioning Fundamentals” Second Edition, John Wiley & Sons, Inc 1949.

2.

Burgess H. Jennings, “The Thermal Environment” Harper & Row, 1978.

3.

Thomas J. Imholte,”A guide to the Sanitary Design of Food Plamsts and Food Plam Equipment, Engineering for Food Safety and Sanitaion “ Second Edition

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SLIDE 28

Discussion