C.Q.M. Cooling Quality Management Ltd. founded in 1994, is a - - PowerPoint PPT Presentation

Energy and Water Efficiency Solutions

• C.Q.M. – Cooling Quality Management Ltd. founded in 1994, is a company

headquartered in I srael.

• C.Q.M. is a global provider of on-line mechanical anti-fouling solutions. We fit in

“Make in I ndia” programme of Govt. Of I ndia with our office and works in Pune, I ndia.

• CQM products are developed through in house R & D and patented worldwide,

delivers increased productivity and energy efficiency to facilities such as Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical I ndustries, Shopping Malls, Hotels, and I nstitutions etc.

• CQM systems are highly acclaimed and well accepted in over 22 countries with

more than 10000 units in the field spread over America, Europe, and Asia.

• All the CQM systems and services are fully compliant with CE Directives, I SO

9001: 2000 and having Green Label Certification Standards.

• CQM is a member of NAESCO, the US National Association for Energy Services

Companies (ESCO).

• CQM systems result in energy saving, elimination of costly downtime, extension
• f capital equipment life cycle and optimization of heat transfer performance.

CQM Contribution

Energy, Water and Ecology Efficiencies

• Confirms with India power goals
• Payback of one year
• Low technological RISK

CQM Solutions

Energy, Water and Ecology Efficiencies

• Up to 4% on power stations
• Significant energy savings in industrial

processes using heat exchangers

• Up to 30% energy savings in HVAC
• More than 50% savings in bleed water of CTs
• 100% savings of refuse water when replacing

RO water treatment for CTs

• 100% chemical free
• 100% re-use of chemical-free water

CQM Solution Overview

Improve Efficiency SR-CT ATCS

Tw o Pronged Approach

1 . Keep Condenser Tubes Clean

Autom atic Tube Cleaning System ( ATCS)

2 . Manage W ater Chem istry

Scale Rem oval System ( SRS)

Automatic Tube Cleaning System

• Condenser Ball cleaning technology has existed for

50 years and is a well accepted principle.

• However, CQM has intensified ATCS technology

(Patented) to level where it meets fullest potential in energy savings contribution.

SRS-CT - How it Works

CQM SR-CT

• Electrochemical Process
• Creates High Ph instead of

chemical

• Free Chlorine Generation
• Self Flushing
• Redundant Sand Filtration
• Scale/Bio/Corrosion Control
• Low Cost of Operation

The Problem

MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS

With out CQM

N0 Problem of:

MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS

With CQM

AUTOMATIC TUBE CLEANING SYSTEM (ATCS)

All balls are injected at once Balls reach the tube sheet at the same time Balls randomly disperse cleaning central and peripheral tubes Ball travel does not interfere with condenser water flow No moving parts in ball trap with absolutely zero loss of sponge balls Balls do not pass through the pump Screen with round holes, balls can not escape Simple PLC operation from the control room Ball trap with very big open area to collect the balls No need to count the balls

CQM - Power Plant Installations – Last 5 years

No. Name Unit No. Capacity Size Cooling BT Type 1 Leqing 4 600MW 88" Sea Water T 2 Taizhou 10 300MW 72" Sea Water A 3 Lanxi 2 600MW 88" CT T 4 Changxing 3 300MW 72" CT T 5 Guangan 32 300MW 72" CT T 6 Wangting 14 300MW 72" CT T 7 Qingdao 1 300MW 72" Sea Water T 8 Xingjiang 4 200MW 56" CT T 9 Fengtai 1 600MW 88" CT T 11 Changxing 4 300MW 72" CT T 12 Taizhou 9 300MW 72" Sea Water A 13 Leqing 2 600MW 88" Sea Water T 14 Lanxi 4 600MW 88" CT T 15 Guangan 33 300MW 72" CT T 17 Xingjiang 3 200MW 56" CT T 18 Changxing 1 300MW 72" CT T 19 Zouxian 34 300MW 72" CT T 20 Qingdao 1 300MW 72" Sea Water T 21 Gongxian 1 600MW 88" CT T 22 Fengtai 2 600MW 88" CT T 24 Lanxi 3 600MW 88" CT T 25 Guangan 34 300MW 72" CT T 26 Xingjiang 3 200MW 56" CT T

CQM Power Plant Installations

Changxing Unit 2 start 11-2010 Unit 1 start 10-2012 Unit 3 start 09-2013 Unit 4 start 02-2014

Changxing Power Plant 3rd party Energy saving report on unit-2

China Zhejiang Provincial Power Research Institution (Oct 2011)

CQM Power Plant Installations

Power Plant Country MW Application Ball Traps Start Up

Bosen Turkey 136 CC Condenser 1x36" & 1x28" 2/28/2000 Zorlu Turkey 120 Condenser 2x24" 1/2/2005 Modern Enerji Turkey 60 CC Condenser 2x16" 6/23/1997 IKPP Indonesia 300 Condenser 1x46" & 1x42" 11/18/2003 Haifa Israel (unit stop) Condenser 2x40" 6/15/2006 Energetika KG&TK-2 Czech Condenser 2x20" & 2x10" 2/1/2007 Energetika TG 12&14 Czech Condenser 2x24" & 2x24" 6/1/2008 Energetika TG 32 Czech Condenser 2x20" 7/1/2009 AEM Torino Italy 400 CC Condenser 1x72" 3/12/2004 Hwaseong Korea 529 CC Condenser 1x60" 8/16/2006 Chanqxin #3 China 400 coal Condenser 2x72" 10/31/2010 Bis Enerji Turkey 150 CC Absorption unit 10" 4/18/2007 Soda Sanayii A.S. Turkey 150 Oil cooler 2x3" & 4x4" 6/21/1998 Serang Mill Indonesia Oil cooler 3x6" 6/22/2002 Rotenberg Israel Vacuum pump 1x6" 2/1/2005

Why we are most suitable for India

• Most of old power plant may not have ATCS and if

installed may not be working efficiently. If used CQM ATCS, increase in efficiency and saving in terms of revenue.

• We can customize our system to fit in your existing

system.

• We fit in Make in India programme of Govt. of India –

Have full fledged manufacturing unit in Pune, India.

• Backed by efficient R&D team in Israel and excellent

service team in India.

ATCS is suitable for -

All types of power plants. Heat exchangers in refineries. Heat exchangers/ condensers in any process industry. Heat exchangers/ condensers in fertiliser plants. HVAC / Chillers.

17

1 1 mm mm of f fo fouling accumulation in th the condenser tube ubes increases energy cons nsum umpt ption by by 30 30%

Typical HVAC System

% % cha hange nge in in en ener ergy gy con

• nsum

umpt ption

• n (Kwh

wh) p per er cubi ubic ton ton a at t 4°C

Fuente: Philip Kotz, Air Conditioning Heating, Piping and Air Conditioning Journal

+ + 30 30%

100% 110% 120% 130% 140%

• 1.33E-15

0.3 0.6 0.9 1.2 Grosor del deposito - mm

thic ickness of ss of f fou

• ulin

ling g (mm)

No. Name System Size Building type Completion Date 1 Glenmark Generics Ltd., Gujarat 8” Pharma Industry 2011 2 Fourrts Laboratories Ltd., Chennai 8” Pharma Industry 2012 3 IPCA Laboratories Ltd., Ratlam 10” Pharma Industry 2012 4 S.K. Oil Industries Ltd., Jalgaon 4” Food Industry 2013 5 Maharashtra Solvent Extraction P Ltd., Dhulia 4” Food Industry 2013 6 ITC Sonar, Kolkatta 8” Hotel 2013 7 Infosys, Bangalore 4” Office 2013 8 The Medicity Hospital 14” Hospital 2014 9 IHDP , New Delhi 8” Office 2014 10 ITC Biscuit Factory, Haridwar 8” Food Industry 2014 11 Cipla Ltd., Pune 3” Pharma Industry 2014 12 Ester Industries Ltd., Khatima, Bihar 10” Process Industry 2014 13 ITC Welcome Sheraton, New Delhi 8” Hotel 2015 14 Taj Palace, Delhi 10” Hotel 2015 15 Hindalco Industries Ltd., Renukoot, U.P . 6”& 10” Aluminum Industry 2015 16 Dinanath Mangeskar Hospital, Pune 8” Hospital 2015 17 Hotel Renaissance, Mumbai 10” Hotel 2015 18 Hotel JW Marriott, Mumbai 10” Hotel 2015 19 Hotel ITC Grand Maratha, Mumbai 10” Hotel 2015 20

• Dr. Reddy Laboratories, Hyderabad

10” Pharma Industry 2015 21 Titan Company Ltd., Hosur Bangalore 6” Watch Industry 2016 22 Jindal Polyfilms Ltd., Nashik 10” Plastic Industry 2016 23 Godrej Industries Ltd., Ankaleswar 4” Industry 2016 24 IMFA, Bhubaneswar, 36” Captive Power plant 2013

CQM – HVAC Installation in India

Typical installations

ATCS in combine cycle power plant

The ATCS system was commissioned in February of 2005 and since that time the ATCS has performed properly ensuring clean condenser tubes under the most severe river water characteristics fine silt and

• algae. When the condenser was opened for inspection all tubes were found perfectly clean.

Marco Pattacini Plant Engineering

Typical installation - 400MW CC Power Plant Moncalieri (Torino) Italy

• Pag. 22

Typical installation - CRYOGENIC PLANT

Typical installation – Fertiliser plant

23

Energy and Water Efficiency Solutions

C.Q .Q.M .M

SRCT-LS - Large scale (NCT) Non Chemical

Treatment system for cooling towers water treatment in Power Plants

• In all Thermal power plants water is used for steam generation as

well as cooling media for different circuits.

• Maintaining clean and desired quality of water is very important in

the power plants as the source of water is river, underground or sea.

• The desired quality of water is achieved in power plants traditionally

by treating the water with various types of chemicals, which are hazardous and causes environmental issues.

• SRCT is online treatment of cooling tower water absolutely without

use of any chemicals and the results achieved by this method are better than the chemicals used traditionally.

• Best part of this technology is that it is green technology, we are not

using any chemicals for the treatment of water. SRCT maintains 100% water disinfection, no bacteria and prevents growth of algae in power plant water circuits.

New Technology from CQM

• For the past 10 years CQM have installed more then 800

SRCT (non chemical electrolysis system) for small to medium size cooling towers.

• The technology replace any use of chemicals in the

treatment of cooling tower water.

• The New SRCT - LS (large Scale) is a new concept and

design based on the above proven product design to meet the challenges of very large scale cooling towers in power stations and refinery.

• First mid size (4500m3h / 20,000GPM) was successfully run
• ver past two years in Auxiliary cooling tower in a power

station belong to ZEG Group in China.

• Based on successful results over two year period ZEG

Group has purchased from CQM in 2014 an SRCT - LS for the treatment of 2 X 600MW cooling tower project estimate at $4M, two cooling towers of 70,000 m3h/ 320,000GPM each.

Deposits of salts, corrosion, dirt and micro-

• rganisms reduce the efficiency of cooling

towers and water circuits

And increase electricity and water consumption and accelerate the deterioration of the equipment and tubes

Chemicals used for water treatment require to maintain the water conductivity level at max 2500 µs, which implies a high level of bleed-off

Water er con consumption

• n of
• f

~ ~ 20 20 m3/d /day*

to

• com

compen ensa sate b e bleed eed-of

• ff

(500 500TR c cool

• oling t

g tow

• wer
• p
• perating

g 18 18 hr hrs/da day)

* asumming fresh water conductivity of 300 µs

SRCT -LS

Chem emica cal-free ee Water er Trea eatmen ent Sys ystem em for

• r

Autom

• matic

c Sca cale e Rem emova

• val a

and Clea eaning of g of Cool

• oling T

g Tow

• wer

ers and Water Ci Circuits Solu lutio ion:

SRS: Cleaning of Sediments

SRS allows the operation of the cooling towers at 4500-5000 µs conductivity, saving up to 50% of drained water

Water con

• nsumption
• n of
• f

~ ~ 20 20 m3/day to co compen ensate b e bleed eed-off ff

(500 500TR coolin cooling g tow

• wer

er

• p
• perat

ating g 18 18 hr hrs/day ay)

Water con

• nsumption
• n of
• f

~ ~ 10 10 m3/day to co compen ensate b e bleed eed-off ff

(500 500TR coolin cooling g tow

• wer

er

• p
• perat

ating g 18 18 hr hrs/day ay)

By eliminating the use of chemicals, SRS allows the saving of 100% of bleed-off that can be applied for watering or other uses

SRS maintains water circuits free of deposits, the most efficient and technological technology

• Automatic operation
• Active oxidation
• Electrolytic technology
• Removes susp, solids
• Strong Oxidation

100 100% pr produc ductivity remove

• ves c

s cor

• rrosi
• sion
• n

zer ero ch chem emica cals zero d dirt zero m

• microor
• orga

ganis. s.

Typical layout -2 X 600 MW

SRCT-LS 35000

SRCT-LS 35000

• Automatic and reliable turnkey system.
• Continuously treat the cooling tower water.
• Avoids the need of chemical treatment.
• Saves up to 50% of the blow-down water.
• 100% of blow-down can be recycled.
• Automatic self-cleaning to remove accumulated dirt and scale.
• 100% water disinfection, no bacteria, prevents growth of algae.
• Operation at high µs/cm without forming scale.
• Creates an alkaline pH environment that prevents corrosion.
• No additives or consumables.
• Low operating and maintenance costs.
• Robust life time of equipment's.
• Absolutely green environmentally friendly safe.

SRCT-LS 4500 m3H significant biological improvement with in 3 month at a power plant

Before SR 3-months After SR

Some of our Customers

C.Q .Q.M .M

THANK YOU