Energy and Water Efficiency Solutions
C.Q.M. – Cooling Quality Management Ltd. founded in 1994, is a company headquartered in I srael. C.Q.M. is a global provider of on-line mechanical anti-fouling solutions. We fit in “Make in I ndia” programme of Govt. Of I ndia with our office and works in Pune, I ndia. CQM products are developed through in house R & D and patented worldwide, delivers increased productivity and energy efficiency to facilities such as Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical I ndustries, Shopping Malls, Hotels, and I nstitutions etc. CQM systems are highly acclaimed and well accepted in over 22 countries with more than 10000 units in the field spread over America, Europe, and Asia. All the CQM systems and services are fully compliant with CE Directives, I SO 9001: 2000 and having Green Label Certification Standards. CQM is a member of NAESCO, the US National Association for Energy Services Companies (ESCO). CQM systems result in energy saving, elimination of costly downtime, extension of capital equipment life cycle and optimization of heat transfer performance.
CQM Contribution Energy, Water and Ecology Efficiencies • Confirms with India power goals • Payback of one year • Low technological RISK
CQM Solutions Energy, Water and Ecology Efficiencies • Up to 4% on power stations • Significant energy savings in industrial processes using heat exchangers • Up to 30% energy savings in HVAC • More than 50% savings in bleed water of CTs • 100% savings of refuse water when replacing RO water treatment for CTs • 100% chemical free • 100% re-use of chemical-free water
CQM Solution Overview SR-CT ATCS Improve Efficiency Tw o Pronged Approach 1 . Keep Condenser Tubes Clean Autom atic Tube Cleaning System ( ATCS) 2 . Manage W ater Chem istry Scale Rem oval System ( SRS )
Automatic Tube Cleaning System • Condenser Ball cleaning technology has existed for 50 years and is a well accepted principle. • However, CQM has intensified ATCS technology (Patented) to level where it meets fullest potential in energy savings contribution.
SRS-CT - How it Works CQM SR-CT Electrochemical Process Creates High Ph instead of chemical Free Chlorine Generation Self Flushing Redundant Sand Filtration Scale/Bio/Corrosion Control Low Cost of Operation
The Problem MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS With out CQM
N0 Problem of: MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS With CQM
AUTOMATIC TUBE CLEANING SYSTEM (ATCS) All balls are injected at once Balls reach the tube sheet at the same time Balls randomly disperse cleaning central and peripheral tubes Ball travel does not interfere with condenser water flow Ball trap with very big open area to collect the balls No moving parts in ball trap with absolutely zero loss of sponge balls Screen with round holes, balls can not escape No need to count the balls Balls do not pass through the pump Simple PLC operation from the control room
CQM - Power Plant Installations – Last 5 years No. Name Unit No. Capacity Size Cooling BT Type 1 Leqing 4 600MW 88" Sea Water T 2 Taizhou 10 300MW 72" Sea Water A 3 Lanxi 2 600MW 88" CT T 4 Changxing 3 300MW 72" CT T 5 Guangan 32 300MW 72" CT T 6 Wangting 14 300MW 72" CT T 7 Qingdao 1 300MW 72" Sea Water T 8 Xingjiang 4 200MW 56" CT T 9 Fengtai 1 600MW 88" CT T 11 Changxing 4 300MW 72" CT T 12 Taizhou 9 300MW 72" Sea Water A 13 Leqing 2 600MW 88" Sea Water T 14 Lanxi 4 600MW 88" CT T 15 Guangan 33 300MW 72" CT T 17 Xingjiang 3 200MW 56" CT T 18 Changxing 1 300MW 72" CT T 19 Zouxian 34 300MW 72" CT T 20 Qingdao 1 300MW 72" Sea Water T 21 Gongxian 1 600MW 88" CT T 22 Fengtai 2 600MW 88" CT T 24 Lanxi 3 600MW 88" CT T 25 Guangan 34 300MW 72" CT T 26 Xingjiang 3 200MW 56" CT T
CQM Power Plant Installations Changxing Unit 2 start 11-2010 Unit 1 start 10-2012 Unit 3 start 09-2013 Unit 4 start 02-2014
Changxing Power Plant 3 rd party Energy saving report on unit-2 China Zhejiang Provincial Power Research Institution (Oct 2011)
CQM Power Plant Installations Power Plant Country MW Application Ball Traps Start Up Bosen Turkey 136 CC Condenser 1x36" & 1x28" 2/28/2000 Zorlu Turkey 120 Condenser 2x24" 1/2/2005 Modern Enerji Turkey 60 CC Condenser 2x16" 6/23/1997 IKPP Indonesia 300 Condenser 1x46" & 1x42" 11/18/2003 Haifa Israel (unit stop) Condenser 2x40" 6/15/2006 Energetika KG&TK-2 Czech Condenser 2x20" & 2x10" 2/1/2007 Energetika TG 12&14 Czech Condenser 2x24" & 2x24" 6/1/2008 Energetika TG 32 Czech Condenser 2x20" 7/1/2009 AEM Torino Italy 400 CC Condenser 1x72" 3/12/2004 Hwaseong Korea 529 CC Condenser 1x60" 8/16/2006 Chanqxin #3 China 400 coal Condenser 2x72" 10/31/2010 Bis Enerji Turkey 150 CC Absorption unit 10" 4/18/2007 Soda Sanayii A.S. Turkey 150 Oil cooler 2x3" & 4x4" 6/21/1998 Serang Mill Indonesia Oil cooler 3x6" 6/22/2002 Rotenberg Israel Vacuum pump 1x6" 2/1/2005
Why we are most suitable for India • Most of old power plant may not have ATCS and if installed may not be working efficiently. If used CQM ATCS, increase in efficiency and saving in terms of revenue. • We can customize our system to fit in your existing system. • We fit in Make in India programme of Govt. of India – Have full fledged manufacturing unit in Pune, India. • Backed by efficient R&D team in Israel and excellent service team in India.
ATCS is suitable for - All types of power plants. Heat exchangers in refineries. Heat exchangers/ condensers in any process industry. Heat exchangers/ condensers in fertiliser plants. HVAC / Chillers. 17
Typical HVAC System 1 1 mm mm of f fo fouling accumulation in th the condenser tube ubes increases energy cons nsum umpt ption by by 30 30% % % cha hange nge in in en ener ergy gy con onsum umpt ption on (Kwh wh) p per er t 4 ° C cubi ubic ton ton a at 140% + + 30 30% 130% 120% 110% 100% -1.33E-15 0.3 0.6 0.9 1.2 Grosor del deposito - mm thic ickness of ss of f fou oulin ling g (mm) Fuente: Philip Kotz, Air Conditioning Heating, Piping and Air Conditioning Journal
CQM – HVAC Installation in India No. Name System Size Building type Completion Date 1 Glenmark Generics Ltd., Gujarat 8” Pharma Industry 2011 2 Fourrts Laboratories Ltd., Chennai 8” Pharma Industry 2012 3 IPCA Laboratories Ltd., Ratlam 10” Pharma Industry 2012 4 S.K. Oil Industries Ltd., Jalgaon 4” Food Industry 2013 5 Maharashtra Solvent Extraction P Ltd., Dhulia 4” Food Industry 2013 6 ITC Sonar, Kolkatta 8” Hotel 2013 7 Infosys, Bangalore 4” Office 2013 8 The Medicity Hospital 14” Hospital 2014 9 IHDP , New Delhi 8” Office 2014 10 ITC Biscuit Factory, Haridwar 8” Food Industry 2014 11 Cipla Ltd., Pune 3” Pharma Industry 2014 12 Ester Industries Ltd., Khatima, Bihar 10” Process Industry 2014 13 ITC Welcome Sheraton, New Delhi 8” Hotel 2015 14 Taj Palace, Delhi 10” Hotel 2015 15 Hindalco Industries Ltd., Renukoot, U.P . 6”& 10” Aluminum Industry 2015 16 Dinanath Mangeskar Hospital, Pune 8” Hospital 2015 17 Hotel Renaissance, Mumbai 10” Hotel 2015 18 Hotel JW Marriott, Mumbai 10” Hotel 2015 19 Hotel ITC Grand Maratha, Mumbai 10” Hotel 2015 20 Dr. Reddy Laboratories, Hyderabad 10” Pharma Industry 2015 21 Titan Company Ltd., Hosur Bangalore 6” Watch Industry 2016 22 Jindal Polyfilms Ltd., Nashik 10” Plastic Industry 2016 23 Godrej Industries Ltd., Ankaleswar 4” Industry 2016 24 IMFA, Bhubaneswar, 36” Captive Power plant 2013
Typical installations ATCS in combine cycle power plant
Typical installation - 400MW CC Power Plant Moncalieri (Torino) Italy The ATCS system was commissioned in February of 2005 and since that time the ATCS has performed properly ensuring clean condenser tubes under the most severe river water characteristics fine silt and algae. When the condenser was opened for inspection all tubes were found perfectly clean. Marco Pattacini Plant Engineering
Typical installation - CRYOGENIC PLANT Pag. 22
Typical installation – Fertiliser plant 23
C.Q .Q.M .M SRCT-LS - Large scale (NCT) Non Chemical Treatment system for cooling towers water treatment in Power Plants Energy and Water Efficiency Solutions
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