C TM TM Content old chain ooling Specialists Organization Overview - - PDF document

c
SMART_READER_LITE
LIVE PREVIEW

C TM TM Content old chain ooling Specialists Organization Overview - - PDF document

1/28/2020 C TM TM Content old chain ooling Specialists Organization Overview Our Solution & Service Offerings PUF Panel Factory PUR/PIR ARCTIC REFRIGERATION PRIVATE LIMITED About Manufacturing Plant ( ISO 9001 : 2015, ISO


slide-1
SLIDE 1

1/28/2020 1

C

  • ld chain
  • oling Specialists

ARCTIC REFRIGERATION PRIVATE LIMITED (ISO 9001 : 2015, ISO 14001 : 2015 & OHSAS 45001 : 2018 )

TM

Building Refrigeration Creating Future

Presented BY : Mohd Ishaan

Breaking Cold Storage Refrigeration Obstacles

TM

Content

Building Refrigeration Creating Future

► Organization Overview ► Our Solution & Service Offerings ► PUF Panel Factory PUR/PIR ► About Manufacturing Plant ► Projects Executed ► Project Snap shots ► Key Differentiator

Breaking Cold Storage Refrigeration Obstacles

TM

Our Organisation

Building Refrigeration Creating Future

Company Profile:

  • Arctic Refrigeration is one of the fastest growing Indian company in the field of cold chain

products and solutions.

  • We provide cold storage solutions for all types of facilities including Multi Produce,

Palletized, Pre-Cooling Rooms, Control Environment Storage, Banana Ripening facility, Potato cold storage, modular cold rooms and Ice cream & dairy products.

  • Headquartered in Gurgaon, India – Arctic Refrigeration has grown rapidly since its
  • incorporation. We have been servicing clients in India and across the globe.

Chennai Pune Ahm edabad Jaipur G urgaon (H Q) Kolkata

.

O ffices G uwahati Dealers H yderabad

.

Bengaluru Mum bai

.

Lucknow

.

Surat

.

What We Do:

  • We have deep expertise in end to end execution of cold chain

facilities.

  • Our professional experience lies in all areas of cold chain
  • perations

– such as design, supply, installation & commissioning, operations.

  • Our capability is based on our collective knowledge and

technology partnerships with leading international cold chain product suppliers, solution providers. PAN India and Global Presence

Sales and Service Networks across India with 14 regional Sales & Service offices. Rapidly expanding in other parts of the country and the world

Breaking Cold Storage Refrigeration Obstacles

TM

Our Vision and Mission

Building Refrigeration Creating Future

Vision:

  • To become leaders in cold chain refrigeration by providing highest quality of service and

technologically advanced solutions to our Customers

Mission:

  • We at Arctic Refrigeration are committed to deliver the best in class, end to end

solutions for cold chain refrigeration. Our Passion is to transform and build ‘Green Cold chain’ networks, making it more efficient for both our customers and the community.

Our Service Commitment

  • As a team, our collective goal is to build lasting relationships with our customers. Our

sales and service team acts as an ambassador of Arctic Refrigeration, taking complete

  • wnership from inception to completion of the project.
  • We take pride in serving our customers 24 X 7. Our people demonstrate highest level
  • f professional excellence and continuously innovate to build robust refrigeration

solutions for our customers.

  • Our leadership is committed to keep a culture of service excellence which is

benchmarked with International standards.

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

Our Solution and Service Offering

We provides “End to End Integrated Cold Chain Solution”, undertake Cold Storage Facility Projects such as Turnkey Construction , Cold Chain Refrigeration Systems, Consulting , and Quality Monitoring solution for various application and segments Consulting Turnkey Solutions Cold Chain Refrigeration Quality Monitoring

  • Advice, conceptualize, plan,

design and budget

  • Prepare complete

documentation and facilitate coordination for obtaining Grant in Aid (subsidy) from the relevant government department

  • Project Management services
  • Consulting, conceptualization,

planning, design & budgeting

  • Material Supply, Installation &

Commissioning of complete Turn Key construction project including

  • Civil works, PEB structure,

electrical systems, refrigeration systems ,IQF , Ripening Units , Truck Refrigeration System &

  • ther customized solution as

per customer requirements.

  • Material Supply, Installation &

Commissioning including;

  • Prefab Panels , Automated /Manual

sliding/swing Door , CA Doors, High CFM & Humidity Slim/Cubic type indoor units, Industrial Evaporators/Systems, Racking, sorting , grading & washing line

  • Compressor Racks , Microprocessors

Controllers, Condensing Units Internal Lacking/Mezzanine , Bins for Storage, Docking levelers, shelters and overhead sectional doors,

  • Air Cooled/Water Cooled

Condensers, Pre-engineering Building Structure etc.

  • Quality Monitoring Solution

Implementation for cold chain network such as WareHouse Management System, Transport Management System including;

  • Identifying the quality of

perishable items

  • Timely identification of

spoilage , and its causes

  • Monitor the

temperature and Humidity and the shelf life of various perishable items at respective stage

  • f the cold chain.

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

ARCTIC PUF MANUFACTURING UNIT

slide-2
SLIDE 2

1/28/2020 2

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

About Production Facility

  • Covered Area - 2000 Sqm
  • Location - Kushkhera Industrial Area , Bhiwadi (Rajasthan)
  • Total Manpower (Full Time) - 35 Nos
  • Daily Production Capacity - 1000 to 1200 Sqm (In 8 Hour Shift)
  • Product Range - PIR / PUR PUF Panels of Various Thickness.
  • Swing Doors & Hatch Windows (Overlap & Flush Type) of Various Thickness.

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

  • 1. Manni Press PMC 245 T – 12.500 x 1.400 mm- 2+2
  • 2. Cannon “A-Compact” 200 FC High Pressure Dosing Unit
  • 3. PENTANE Loading Piston Pump
  • 4. Premix Penta Easyfroth
  • 5. Sheet Metal Rolling & Pressing Machines.

List of Major Equipment's Involved

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future Building Refrigeration…Creating Future…!!

Technical Description of Components

Manni Press PMC 245 T – 12.500 x 1.400 mm- 2+2

  • Filling Technology : Closed Mold pouring panel filling with polyurethane foam.
  • Equipped with 2+2 motorized trolleys carrying In and Out of panels.
  • Equipped with Structure, heated platens ,hydraulic Plant, Cylinders, Motorized Working Platens ,

trolleys , Water Boiler system , High Pressure Motorized carrier with Pentanization Arrangement & Electric and Electronic Control system.

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future Building Refrigeration…Creating Future…!!

Technical Description of Components

Cannon “A-Compact” 200 FC High Pressure Dosing Unit

  • High Pressure Foaming Machine ensures

uniform distribution of chemical dose ensuring proper density .

  • Equipped with Recirculating Type system

consisting of delivery and return lines for Polyol, Isocynate & hydraulic oil , compressed air line and Electrical Line.

  • Equipped with Jolly-matic Balancing Lifter

granting vertical movement of mixing head on manual carrier.

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future Building Refrigeration…Creating Future…!!

Technical Description of Components

Technical features of Cannon “A-Compact” 200 FC High Pressure Dosing Unit

High Pressure Axial Piston Pumps 55 cm3/rev for Polyol – 55 cm3/rev for Isocyanate Nominal Output Range Ratio 1:1 (g/s) (*) 600 I 3.000 Nominal Output Range Ratio 2:1 (g/s) (*) 900 I 2.270 Output Adjustment Speed regulation by frequency inverters Number of Poles 4 Machine Tanks Capacity 2 jacketed tanks, 200 l capacity, pressurised at 11 bar Tanks Certification PED European Standards Temperature Control 2 heat exchangers of 2.0 m2 and 2 heating elements Control Panel PLC Controller (Siemens S7) Air Consumption (6 bar) per Shot 100 l Max Absorbed Power (at 200 Bar) 90 kW

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future Building Refrigeration…Creating Future…!!

Technical Description of Components

Pentanization

  • PENTANE Loading Piston Pump: Dedicated pump specifically designed to operate

explosive liquids

  • Main technical features:
  • Working ratio: 1:1
  • Filter and lubrication system
  • Pressure regulator for blanketing

Nitrogen

  • Nitrogen Tank : Includes the circuit for nitrogen blanketing of the mold cavity through

the mixing head

slide-3
SLIDE 3

1/28/2020 3

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

  • We will be offering world-class PUF Panels with High standard accessories

making sure that the complete Cold Storage system is air-tight, hygienic, highly energy-efficient and built for lifetime use with excellent thermal- acoustic resistance and to cater to all cooling requirements.

  • The Semi automated Production line requires minimum operator intervention,

eliminating mistakes and maximizing quality and efficiency.

  • The Production plant is operating using environment friendly(Pentane)blowing

agents meeting international standards in line with Kyoto Protocols.

  • To contribute to improved building performance criteria including high

standards in energy efficiency, fire resistance, air infiltration and environmental impact. Objective of Setting up PUF Manufacturing Unit

Breaking Cold Storage Refrigeration Obstacles

TM

  • High insulation properties : suitable for temperature range between -200°C to

+110°C

  • Light weight & High rigidity
  • High fire resistance properties: As per BS 5608
  • Closed cell foam structure
  • Resistant to adverse weather conditions
  • Hygiene surface meeting HACCP regulations
  • Environment friendly : CFC Free product, designed within the guidelines of the

Montreal Protocol, 1987, for the protection of the Ozone layer SOME ADVANTAGES

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • MEGA FOOD PARKS
  • Farmer Producers' Organisation (FPO’s)
  • MILK & DAIRY PROJECTS
  • PALLETISED WAREHOUSE - MULTI TEMPERATURE
  • CA STORES & PACK HOUSES
  • Special Application - Spiral Freezers,IQF,Blast & Freezer Drying Units.

PROJECTS EXECUTED

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • PUNJAB AGRO MEGA FOOD PARK , Ludhiana ,Punjab
  • Complete Turnkey Project including Civil , PEB , PUF Insulation Panels, Doors ,

Dockings , Double Deep racking G+4 ,MHE & Forklift ,Ammonia Refrigeration System ,Electrical , Fire Fighting , Plumbing etc

  • Chambers - 6 Nos each of 1150 MT
  • Ammonia Plant Capacity - 200 TR
  • Project Status - Handed over

ABOUT PROJECTS

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • HSIIDC MEGA FOOD PARK , Sonipat ,Haryana
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Dockings ,

Ammonia Refrigeration System ,Double Deep Racking, MHE & Forklift , etc

  • Chambers - Dual Application x 5 Nos (500 MT each), Freezer x 5 Nos (500 MT

each) and Chiller Application X 5 Nos (500 MT each)

  • IQF - 1500 Kg /Hr
  • Ammonia Plant Capacity - 550 TR
  • Project Status - Final Installation & Commissioning

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • HAFED MEGA FOOD PARK , Rohtak ,Haryana
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Dockings ,

Ammonia Refrigeration System ,Double Deep Racking, MHE & Forklift , etc

  • Chambers - Dual Application x 5 Nos (500 MT each), Freezer x 5 Nos (500 MT

each) and Chiller Application X 5 Nos (500 MT each)

  • IQF - 1500 Kg /Hr
  • Ammonia Plant Capacity - 550 TR
  • Project Status - In Progress

Building Refrigeration Creating Future

slide-4
SLIDE 4

1/28/2020 4

Breaking Cold Storage Refrigeration Obstacles

TM

  • MR KOOL (Ravi Integrated Logistics ), Dadri, Ghaziabad
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Dockings ,

Refrigeration System , etc

  • Chambers - Dual Application x 3 Nos (380 Pallets each), Freezer x 11 Nos (Various

Capacity for Total of 6000 Pallet Positions

  • Plant Capacity - 215 TR
  • Project Status - Handed over

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • RADHA Soami Satsang Beas, Beas ,Amritsar ,Punjab
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Refrigeration

System ,Wooden mezzanine ,heat recovery & CO2 Ventillation system ,Tube Ice unit & Blast freezer , etc

  • Chambers - Potato Chamber x 8 Nos (500 MT each), Freezer x 4 Nos (100 MT

each) and F&V Application X 4 Nos (100 MT each), Onion store x 4 Nos (100 MT each)

  • Blast freezer - 1000 Kg /Batch
  • Plant Capacity - 150 TR
  • Project Status - Handed Over

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • HPMC , Parwanoo , HP
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Refrigeration

System , etc

  • Total Storage Capacity - 3000 MT
  • Ammonia Plant Capacity - 100 TR
  • Project Status - Handed Over

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • HPMC , Patlikuhl, HP
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Refrigeration

System ,CA System, etc

  • Total Storage Capacity - 1000 MT
  • Ammonia Plant Capacity - 60 TR
  • Project Status - Handed Over

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • Mehsana Dairy , Mehsana
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Refrigeration

System ,etc

  • Application - For Ice candy , Butter Deep Freezer, Hardening Tunnel & Ice cream

CS.

  • Ammonia Plant Capacity - 175 TR
  • Project Status - Handed Over

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

  • Hyfun Foods, Mehsana
  • Complete Turnkey Project including PUF Insulation Panels, Doors , Refrigeration

System ,Spiral Freezer etc

  • Application - Cold store freezer ,Total 3000 Pallet Positions
  • Plant Capacity - 125 TR
  • Project Status - Handed Over

Building Refrigeration Creating Future

slide-5
SLIDE 5

1/28/2020 5

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

PROJECT SNAP SHOTS

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

slide-6
SLIDE 6

1/28/2020 6

Breaking Cold Storage Refrigeration Obstacles

TM

Building Refrigeration Creating Future

Key Differentiators – Why Arctic!

End-end Solutions Company (Product+ Services+ Consulting)

Optimizing Project Total Cost Of Ownership Many years of experience, team collective knowledge and expertise in designing & delivering Cold Chain Solutions for facilities in India and Globally High Quality Manufactured products Strong Service Support Network across regions Consulted, Designed and successfully Delivered large Turnkey Cold Chain Infrastructure Facility Projects Adopting time tested technologies & techniques Utilizing skilled resources to effectively design & build highly efficient systems

Building Refrigeration Creating Future