Build Off Site Standard Products Mark Froggatt Engineering Manager - - PowerPoint PPT Presentation

Build Off Site Standard Products

Mark Froggatt Engineering Manager @one Alliance

Proposed Approach The outline approach will be: 1. Understand demand for existing standard products by comparing water company investment plans to current standard product list at an asset level 2. Understand need for new standard products via a gap analysis based on item 1 and any identified trends leading to new product development 3. Assess need to standardise standard products across water companies to reduce differences between specifications and improve mass manufacturing potential Initial activity will be in drawing up the list of standard products (ongoing) followed by engagement with water companies to involve them in this project and seek buy-in. Thereafter activity will mainly be review of investment plans and dialogue with asset managers/planners in water companies to assess the demand for standard products in future investment periods.

Product Stream Update

Booster Pumping Station

ASSET

Nitrate Removal Plant

ASSEMBLY

Air Valve

COMPONENT

Recycled Plastic Manhole Cover

PART

Standard Product 47 42 28 16

Asset: TPS

• Standard pre-cast caisson

rings.

• Standard cutting / guide ring
• Standard steelwork
• Standard pump supplier
• Standard lifting
• Standard valves / pipework
• Standard slab
• Standard Concrete mix
• Standard P&ID
• Standard Control
• Standard Instrumentation

“Complete asset made up of assemblies and components to perform a number of functions”

Assembly: MCC

• Standard Kiosk.
• Standard Steel Framework
• Standard Access
• Standard Ladder racking
• Standard Building Services
• Standard Foundation

“Assembly of components incorporated to perform a function “

“Comprises of a number of parts fitted

together “

Component: Boundary Boxes

• Standard Telescopic Body
• Standard Cover
• Standard Meter / Tap
• Standard Fittings

“A single item that contains no other parts”

Part: Valve Cover

• Standard Cover/frame
• Universal size
• Colour coded

Part Component Assemblies Assets A single item that contains no other parts Comprises of a number of parts fitted together Assembly of components incorporated to perform a function Complete asset made up of assemblies and components to perform a number of functions Dismantling Joints Boundary Boxes Nitrate Removal Plant Borehole Headworks Protecta-line ferrule Air Valves Filter Floors Rapid Gravity Filter Electrofusion branch and top load fitting Air Valves >400mm Connections for new water mains Concrete Contact Tanks Encapsulation collar Emergency potable water storage tanks Tanker Filling Points Orthophosphoric Acid Dosing Marker posts and indicator plates Internal lateral backdrops Temporary Washouts Booster Pumping Station Recycled plastic cover and frame Generic Base Slabs Washout and Chamber High Lift Pumping Station Standpipes Prefabricated Sump Desludging WRNI Midi PS Small recycled plastic chamber sections Network control valves Tanker Draw Off Points Off-Site Pumping Stations Large Composite Chambers Pressure Reducing Valve High Efficiency Aeration Septicity Prevention Dosing Plant Low security access covers WW Air valve and Chamber Sludge Mixing Package Sewage Treatment Plants Plastic Cellular Paving TSFR Flowmeters GRP MCC & Equipment Kiosks Settlement Tanks and Scraper Bridges Window Grilles MCC Trench Drawpit and Cover Submersible Pumping Stations Thrust blocks Manholes (sealed) Industrial Buildings Combined Heat and Power Hylam FPA Liner Prefabricated Inspection Chambers Security Fencing Sludge Screening Systems Production Boards Prefabricated Valve Chambers Turbidity Backboard Nitrifying Sand Filters Washouts & Hydrants (traditional) Anti climbing devices (& warning signs) Tertiary Solids Removal Observation Boreholes Cage Valve Chambers Trickling Filter - Build off Site Small Kiosk Base Formers Washout & Chamber (high volume) UV Wastewater - off Site UV Channel Pipe Supports Valve Chambers-Polytop & Tube/Extension Spindles Generators Easements Saturators Water Quality Shutdown Panel SMR - Stabilised Material for Reinstatement Surge Vessel Site Access Roads & Footpaths Tank Enclosures Excel 3c PE Pipe with Sealed Towing Head Emergency Showers Weir Chamber Caisson Shafts Sampling Kiosk and Base Water Butts Pre-cast Storage Tank (WRI) UV Water-Kiosk Assembly Concrete Canvas Storm Storage Modules UV Water - In Building New Frame & Cover Structure Wall PE Storage Screening Washing and Dewatering Non Return Valves CSO Screen Vacuum Stations Pre-cast Tanks Multi-property Offline Pumping Station (MOPS) Security Kiosks Chemical Dosing Package - Fe Dosing Access Platforms & Walkways Screens Sludge Thickening Chlorination Portable Filtration Units WRNI Midi Pumping Station (vs 263?) Nitrifying Trickling Filter Reed Beds Connectivity Monsal Packages Sludge Tanks Tertiary Continuous Sand Filters Line Stopping of Water Mains MCCs Pipe Bridge Security Intelligent Control Systems Pressure Filters SuDS Glass Trap (for UV treatment) Sample Room Layout Above Ground Pipework & Cable Storage Pumping Station Pontoonworks Package Inlet Works Poly Dosing - Liquid Sodium Hypochlorite Dosing Ammonium Sulphate Dosing Sodium Bisulphite Dosing Washwater Booster Sets

AW - Product Breakdown 133 Products

23 in Development

PD 1 MCC's PD 2 GRP MCC & Equipment Kiosks PD 2 MCC Trench PD 2 Security Kiosks PD 3 Generators PD 4 Standard process symbols PD 6 Package Sewage Treatment Plants PD 8 Vacuum Stations PD 9 Multi-property Offline Pumping Station (MOPS) PD 12 Structured Wall PE Storage PD 13 Small Kiosk Base Formers PD 15 Low Security Access Covers …………. PD 300 Water recycling mass balance / capacity calculator

Proven Designs

• Successfully Implemented
• Used in limited application
• Specific / Bespoke
• Prototype / Pathfinders
• No Category definition

Discussion Points?

• Given our collective knowledge and links with supply chain –

should we be asking them directly about their standards?

• Forward visibility or Historic assessment?
• AMP7 – Challenges / Regulators view?
• Link to WIMES?