Basic Concept : Energy Saving Clo Close - - PowerPoint PPT Presentation

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Basic Concept : Energy Saving Clo Close - - PowerPoint PPT Presentation

Jan 12, 2024 99 likes •465 views

Basic Concept : Energy Saving Clo Close Water ter Do Down wn , Do Down wn Wat Water Clo Close

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Basic Concept : Energy Saving

인버터 모터 속도제어 커플링 유량제어 밸브

밸브 Clo Close時 압력상승 밸브 Clo Close時 압력상승 속도 Do Down wn으로 유량, 압력 동시 Do Down wn 속도 Do Down wn으로 유량, 압력 동시 Do Down wn

정격 50% 유량

발전소 Wat Water 공급 설비 Water ter 운전Power 운전압력 X 운전유량 정격Power 정격압력 X 정격유량

=

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운전속도

엑츄에이터 (유압제어) 엑츄에이터 (Air Gap 제어)

PLC / DCS

제어신호 (4~20mA)

팬/ 브로워/ 펌프 설비 팬/ 브로워/ 펌프 설비

운전속도

압력/유량等 제어신호

Basic Concept : Simple

유체 Coupling 마그네틱 Coupling

Simple :설치,시운전, 정비운영

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Basic Concept : Magnet Coupling

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MaxForce

TM

The Most Relia liable le Magne net A Adjus ustable Coup upling ng

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MAC

Magnet Adjustable Coupling MaxForce

TM

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A Mechanical, Disconnected Torque-transfer Technology

Imagine

Easy to Install Easily Understood Eliminates Motor Seizure Operates While Misaligned Controls Load Speed Cushioned Start Extends Equipment Life Cushions Shock Loads Reduces Vibration Compact

MaxForce

TM Benefits

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MaxForce

TM Value Proposition

MaxForce

TM “Green”

Disconnected Torque-transfer Technology reduces your total cost of ownership by lowering maintenance and operating costs, increasing process availability, and improving system reliability.”

MaxForce

TM Values

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MaxForce

TM Values

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MaxForce

TM

Features－

  • Step Less Speed Control for Power Saving.
  • Simple and reliable
  • Cushion Start-up（Reduce Impact Current）
  • Over Load Protection, Protect Load Seizure
  • Electric Harmonic Free

Art Of Technology－

Torque Transmitted Through Air Gap

 Eliminate Mechanical Connection Between Motor and Load  Eddy Current Created on Conductor  The Eddy Current Reflect Magnet Power and Torque

MAC 涡流耦合器启动特性与节能

Air Gap Magnet Rotor Conductor Rotor Current Start-up Current Feature Tradition Coupling

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Patents For USA and PCT

Matter Nos. Matter Titles Application Titles Application Nos. Filing dates 40087 Magnetic Coupler – Provisional App #1 Magnetic Coupler 61/507,097 12-Jul-11 40087 Magnetic Coupler – Provisional App #2 Magnetic Coupler 61/584,913

  • Jan. 10, 2012

40087 Magnetic Coupler – Provisional App #3 Magnetic Coupler 61/635,083 18-Apr-12 40087.00001 Magnetic Coupler – Provisional App #4 Magnetic Coupler 61/664,589 26-Jun-12 40087.00001 Magnetic Coupler – US App Magnetic Coupler 13/545,758 10-Jul-12 40087.97001 Magnetic Coupler – PCT App Magnetic Coupler PCT/US2012/046296 11-Jul-12

Core Patents in the World

MaxForce

TM

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MAC Coupler MAC-C Drive MAC-D

VFD & Fluid Coupler Traditional Coupler & Fluid Coupler

MAC Product Tree

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MAC Product Tree

Horizontal Direct Mount Horizontal RPM Mount Vertical Mount Horizontal Liquid Cooled Vertical Liquid Cooled Fixed Gap Coupling Variable Gap Coupling High Performance Delayed Start-up Torque Limited

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Pump Fan Conveyor Other

Typical Application

Cooling Tower

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Technology & Products MaxForce

TM

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MAC-C (Coupling)

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Misalignment Parallel / Offset Misalignment Axial Misalignment

Coupling – Misalignment

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Issue 2: High Maintenance Issue 1: Dirty Issue 3: Danger

Hydraulic Coupling – Issues

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Load Shaft Motor Shaft

Air Gap

MAC-C (Coupling)

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MAC-C (Coupling)

  • Offers Low Maintenance
  • Simple Installation
  • Efficient Torque Transfer
  • Permits Shock Loadings

(Load is Cushioned & Slips)

  • Greater Misalignment Tolerance
  • Ideal for Applications Subject to:

– Vibration – Periodic Load Seizure – Pulsating Loads – Thermal Expansion – Higher Starting Inertia/Torque

Coupling Benefits:

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Pump Application MAC-CV Replace Traditional Coupling  Save 19% Energy

MAC-C for Pump

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ID Fan (560kW, 1200rpm) Application

MAC-C for Blower

MAC-CV Replace Traditional Coupling  Save 15% Energy

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Conveyor Application Use MAC-CT400037，Replace Hydraulic Coupling Reduce Belt Impact, Load Seizure, Reduce Vibration, Free Maintenance & Power Saving

Before: Hydraulic Coupling After: MAC-CT400037

MAC-C for Conveyor

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SAFET FETY RELI LIABLE LE ENERGY SA SAVING

MAC-D (Drive)

Magnet Rotor Hubs and Shrink Discs Conduct Rotor Air gap adjusting mechanism

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MAC-D (Drive)

Motor Load

Air Gap

Conductor Magnet

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  • Variable Gap – For Adjustable Speed
  • Air-Cooled:

– Sizes 20 to 500 Hp @ 1800 RPM – Horizontal & Vertical Applications

  • Oil-Cooled

– 500 to 4,000 Hp @ 1800 RPM – Horizontal & Vertical Applications

Magnet Adjustable Coupling/Drive

MAC-D (Drive)

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  • Variable Speed Control
  • Up to 66% Energy Savings
  • Less System Maintenance
  • Accepts Greater Misalignment
  • Eliminates Vibration Transfer Between

Motor & Load

  • Disengaged Startup
  • Permits Shock Loading
  • Increased Seal & Bearing Life
  • Eliminates Electronic Harmonics

MAC-D Benefits

MAC-D (Drive)

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Need Big Installation Space Need Air Conditioning Re-Loop High Voltage Power Cable New Motor for VFD Duty High-Specific Technician ….

Typical VFD Application

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Easy and Saving ….

Typical MAC-D Application

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MAC-D vs. VFD

Fan S peed Power Consummation w./ MAC-D Power Consummation w./ VFD

Difference

S peed Ratio Input Voltage Input Current Input Power Input Voltage Input Current Input Power Power for AC Total Power (KVA) (rpm) (% ) (kv) (A)

【A】(KVA)

(V) (A) (KVA) (KVA)

【B】(KVA) 【A-B】

900 51% 3.3 11.5 65.3 375.6 58.4 38.0 3.8 41.8 23.5 1000 56% 3.3 13.0 73.9 375.8 78.8 51.3 5.1 56.4 17.4 1100 62% 3.3 14.7 83.5 375.9 94.7 61.7 6.2 67.8 15.7 1200 67% 3.3 16.7 94.9 375.1 122.6 79.6 8.0 87.6 7.3 1300 73% 3.3 18.8 106.8 374.8 149.5 97.0 9.7 106.7 0.1 1400 79% 3.3 21.6 122.7 374.6 178.8 116.0 11.0 127.6 (4.9) 1500 84% 3.3 24.3 138.0 375.2 216.9 141.0 14.1 155.0 (17.0) 1600 90% 3.3 27.5 156.2 374.1 248.5 161.0 16.1 177.1 (20.9) 1700 96% 3.3 31.1 176.7 373.5 286.5 185.3 18.5 203.9 (27.2) 1740 98% 3.3 32.5 184.6 373.6 298.3 193.0 19.3 212.3 (27.7)

Customer Site Power Consummation Comparison Sheet

1. Due to the heat resulted from VFD operation, it needs 10% additional power consummation for air condition in control room. 2. Fan speed ratio >73%, MAC-D has better power saving.

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50 100 150 200 250 58% 62% 66% 70% 74% 78% 82% 86% 90% 94% 98%

VFD MAC

kVA

MAC-D vs. VFD

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Power Plant:

315KW Water Pump

 Energy Saving: 33%  Over 720K Kw-Hr/Yr  Saving RMB 300K/Yr

Typical MAC-D Application

Steel Mining:

220KW ID Fan

 Energy Saving: 37%  Over 560K Kw-Hr/Yr  Saving RMB 280K/Yr

Petrochemical Plant:

280KW ID Fan

 Energy Saving: 28%  Over 550K Kw-Hr/Yr  Saving RMB 300K/Yr

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Reference List for MAC

End User Site Equipment kW rpm Voltage Model/Size Q’ty FCFC Xin-Gan Power Plant Taiwan Cooling Tower Fan 187 1780 3300 ASDH 20.5/22.5 2 Hua-Ya Power Plant Taiwan Cooling Tower Fan 186.5 1780 3300 ASDH 20.5/22.5 1 FPCC tankstore terminal Taiwan Oil Transfer Pump 132 3560 3300 ASDH I2.5RPM 1 FPC VCM Plant Taiwan Cooling Tower Fan 110 1780 3300 ASDM 16.5 1 FCFC Xin-Gang Power Plant Taiwan Cooling Tower Fan 132 1180 3300 ASDM 20.5 2 FPC Ren-Wu Power Plant Taiwan Cooling Tower Fan 187 1775 3300 ASDM 20.5/22.5 1 FPC MBS Plant Taiwan Cooling Tower Fan 120 1780 3300 ASDH l8.5 1 FPC Lin-Yuan Power Plant Taiwan Cooling Tower Fan 112 1180 3300 ASDM 20.5 1 FPC Lin-Yuai1 Power Plam Tai .van Cooling Tower Fan 220 1775 3300 ASDM 22.5/24.5 1 FPC Ren·Wu Power Plant Taiwan Cooling Tower Fan 110 1775 3300 ASDH l6.5 2 FPC Ren-Wu Power Plant Taiwan Cooling Tower Fan 187 1180 3300 ASDH 24.5 4 Nan-Ya CCL-3 Plant Taiwan Cooling Tower Fan 112 1770 3300 ASDM 16.5 1 FPCC Power Plant Taiwan Water Pump 112 1775 3300 ASDH 16.5 1 FPC Spandex Plant Taiwan Fan 93 1770 3300 ASDH 16.5 1 FPC Lin-Yuan VCM Plant Taiwan FDF 180 3585 3300 ASDM 18.5 1 FCFC Long-De Power Plant Taiwan Pump 300 1800 3300 ASDM 24.5/28.5 1 FCFC Long-De Power Plant Taiwan Fan 224 1 185 3300 ASDM 26.5 2 FCFC Xin-Gang Power Plant Taiwan FGD Pump 150 1770 3300 ASDH 18.5 1 FPC Mai-Liao VCM Plant Taiwan Cooling Tower Fan 186 1775 3300 ASDM 20.5122.5 1 FPC Mai-Liao EVA Plant Taiwan Cooling Tower Fan 186 1775 3300 ASDM 20.5122.5 1 FCFC SM Plant Taiwan Cooling Tower Fan 224 1780 3300 ASD 22.5/24.5 1 FCFC Xin-Gang ABS Plant Taiwan Cooling Tower Fan 224 1780 3300 ASD 20.5/22.5 1 FCFC Zhang -Hua Power Plant Taiwan G7 DFW PUMP 220 1780 3300 ASDM 22.5/24.5 1 FCFC Zhang- Hua Power Plant Taiwan G8 DFW PUMP 260 1780 3300 ASDM 24.5/28.5 1 Nan-Ya Jin-Xin Power Plant Taiwan Cooling Tower Fan 110 1770 3300 ASDM 16.5 1 CPTC Tou-Fen Pα.ver Plant Taiwan Cooling Tower Fan 186 1770 3300 ASDM 20.5/22.5 3 FCFC Xin-Gang Power Plant Taiwan SK3 DFW PUMP 230 1780 3300 ASDM 24.5 1 FCFC Xin-Gan Power Plant Taiwan SK4 DFW PUMP 300 1750 3300 ASDM 26.5/28.5 1 Hua-Ya Power Plant Taiwan Cooling Tower Fan 186 1780 3300 ASDM 20.5/22.5 1 FPC Mai-Liao IEM Plant Taiwan Cooling Tower Fan 186 1775 3300 ASDM 20.5/22.5 3 FCF℃' Aroma Plant Taiwan Cooling Tower Fan 187 1770 3300 MDMS50 1 FPC Lin-Yuan AE Plam Taiwan Cooling Tower Fan 80 1180 3300 MFDM l818C 1

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Reference List for MAC

End User Site Equipment kW rpm Voltage Model/Size Q’ty FPC Ren-Wu VCM Plant Taiwan Cooling Tower Fan 90 1 180 3300 MFDM l 818C 1 FPC Mai-LiaoPVC Plant Taiwan Cooling Tower Fan 186 1780 3300 MFDM2022C 1 FCFC Hai Feni Aroma3 Plant Taiwan Cooling Tower Fan 223 1780 3300 MFDM2224 1 Nan-Ya Xin-Gang CCL3 Plant Taiwan FDF 90 1780 3300 MFCV16/130 6 FPC Mai-Liao EVA Plant Taiwan Water Pump 75HP 1780 3300 MFDM1414C 1 FPC Mai-Liao EVA Plant Taiwan Water Pump 75HP 1780 3300 MAC-CV320 1 FPC Mai-Liao NBA Plant Taiwan ID FAN 250 1780 3300 MFC\124/300 1 FCFC Mai-Liao SM l-2 Plant Taiwan Cooling Tower Fan 223 1780 3300 MFDM2224 5 FPC Xin-Gang SAP Plant Taiwan Cooling Tower Fan 125HP 1770 3300 MFDM1616C 1 FPC Mai-Liao LEM Plant Taiwan Centrifugal Pump I00HP 1780 3300 MFDM1414C 1 FPC Mai-Liao IEM Plant Taiwan Centrifugal Pump 200HP 1780 3300 MFDM2222C 1 FCFC Zhang- Hua Power Plant Taiwan G6 PA FAN 210 3540 3300 MFCV16/130 1 FCFC Hai Fen SM3 Plant Taiwan Cooling Tower Fan 223 1780 3300 MFDM2224 4 Nan-Ya Jin-Xm Power Plant Taiwan PAF 190 1770 3300 MAC-DH550B 1 Nan- Ya Jin-Xin Power Plant Taiwan Water Pump 103.5 1775 380 MFCV16/130 1 FPC Xin-Gang SAP Plant Taiwan Water Pump 75 1780 440 MFCV14/080 1 FCFC Hai F-eng SM3 Plant Taiwan Centrifugal Pump 225 1780 3300 MFCV22/24/240 2 FCFC Hai F-eng SM3 Plant Taiwan Centrifugal Pump 186 3560 3300 MFCV16/130 2 FCFC Hai F-eng SM3 Plant Taiwan Centrifugal Pump 150HP 3570 380 MFCV12/060 2 FCFC Mai-Liao SM1 Plant Taiwan Water Pump 820 880 3300 MFCV37/155 3 FCFC Zhang-Hua Power Plant Taiwan G6 PA FAN 380 1780 3300 MAC-DH700FB 1 Nan-Ya EG Plant Taiwan Centrifugal Pump 373 1800 3300 VGC720S 4 FPC EVA Plant Taiwan Water Pump 56 1780 3300 CV320 1 Nan-Ya Xin-Gang CCL3 Plant Taiwan FDF 90 1780 3300 MFCV16/130 6 Nan-Ya Xin-Gang CCL1 Plant Taiwan FDF 135 1780 3300 MFCV18/170 3 Nan-Ya Xin-Gang CCL1 Plant Taiwan FDF 75 1780 3300 MFCV14/080 7 FCFC Zhang-Hua Power Plant Taiwan PA FAN 210 3540 3300 MFCV16/130 1 Nan-Ya Jm-Xin Power Plant Taiwan Water Pump 103.5 1775 380 MFCV16/130 1 FPC Xin-Gang SAP Plant Taiwan Water Pump 75 1780 440 MFCV14/080 1 FCFC Hai Feng SM3 Plan‘ Taiwan Centrifugal Pump 225 1780 3300 MFCV22/24/240 2 FCFC Hai Feng SM3 Plant Taiwan Centrifugal Pump 186 3560 3300 MFCV16/130 2 FCFC Hai Feng SM3 Plant Taiwan Centrifugal Pump 150HP 3570 380 MFCV12/060 2 FCFC Hai Feng SM1 Plant Taiwan Water Pump 820 880 3300 MFCV37/155 3

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革命●创新 / 绿色●节能 / 安全●可靠

MaxForce

  • T. +82 51 747 8113 F. +82 51 781 0997 M. +82 10 2607 0937 E. roeunki@hantechs.com

904 Qubi e Centum, 1212 Jaesong-dong, Haeundae-gu, Busan, SEOUL 612-050 KOREA

Senior Managing Director.

Eun-Ki, Ro

HANTECH SOLUTION Co.,Ltd Information & Control Technology for Smart Green

FA / SI / SM / PLC / SOLUTION

Information & Control Technology for Smart Green 주식회사 한텍솔루션

  • M. 010 2607 0937 Tel. 051 747 8113 Fax. 051 781 0997

부산광역시 해운대구 재송동 1212 (큐비e센텀 B/D 904 호)

전무이사

노 은 기

E-Mail. roeunki@hantechs.com Home. www.hantechs.com

Republic of Korea Distributors.