AUTOMATIC LUBRICATION SYSTEM FOR TAIL LIFTS MOVALUBE OY, JUVANTASKU - - PowerPoint PPT Presentation

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Jun 21, 2023 118 likes •270 views

AUTOMATIC LUBRICATION SYSTEM FOR TAIL LIFTS MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505 Problem Empirical evidence shows that every third tail lift faces signifigant wear or mechanical failure during the first three years of

SLIDE 1

AUTOMATIC LUBRICATION SYSTEM FOR TAIL LIFTS

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

SLIDE 2

Problem

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

Empirical evidence shows that every third tail lift faces signifigant wear or mechanical failure during the first three years of operation.

SLIDE 3

Why?

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

Because regular lubrication is not done Tail lift manufacturer instructs to lubricate joints and pins every 2-3 weeks. Lubrication is done by pressing grease manually into the nips. However, this is hardly ever done or at best

infrequently. Typical lubrication intervall is 6 to 12

months i.e when the truck goes through scheduled service. Lack of lubrication dries the joints which in turn causes wear and eventually break-down.

SLIDE 4

Consequences

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

Testing new MovaLube TL. Greasing is easy – while you work

The consequences are expensive Tail lift damage or breakdown causes both repair costs and loss of revenue to the fleet owner due to downtime days. At worst the damaged tail lift cannot be used any longer. Worn tail lift joints and pins are a serious safety issue.

SLIDE 5

How does MovaLube work?

MovaLube TL - new innovation Utilizes tail lift´s own hydraulic power to lubricate automatically all the joints and pins. Joints are lubricated always when you operate the tail lift. Patent pending in EU, utility model in Finland. Proven reliability Installed in some 50 trucks in Finland since 2010 All installed units have worked flawlessly in heavy use in harsh weather conditions.

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

SLIDE 6

MovaLube TL 12– no compromises in quality

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

Lubricant tank

Operating unit Greasing hoses Oma design Oma design Standardi-

Each MovaLube is individually tested before approval for delivery.

Own design Own design Thanks to modularity of the system; MovaLube can be built to lubricate 2-200 nips Standard parts

SLIDE 7

Seven MovaLube benefits

1. Improves fleet´s operation rate 2. Fast pay-back time 3. A-two-year-warranty 4. Reduces service costs 5. Improves health and safety 6. Higher truck resale value 7. Easy to install with the MovaLube assembly set

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

SLIDE 8

Technical details

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

Lubrication tank and lubrication pump unit – all in one. You can operate the system in heavy use half a year without refill. Lubricant is transferred from tank to pump unit. Each pump unit and nip is closed circuit, hence each joint´s lubrication can be adjusted or closed individually. The hoses are protected with sheating in order to prevent wear and tear. Especially when tail-lift is lowered to the ground. All lubrication hoses are carefully installed to avoid abrasion in use. Connection to the tail lift´s cylinders´s pressure liner These high quality maintenance free hoses whitstand pressure up to 300 bar.

SLIDE 9

Customer benefit 1 – regular service

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

Pay-back time has been calculated by dividing original investment €2000;- with annual savings.

Pay-back time in heavy use is less than a year.

DELIVERY POINTS PER DAY

10 20 50

MANUAL LUBRICATION Maintenance per month 1 2 4 Drivers total labour cost €28;- €56;- €112;- Lubrication service €50;- €100;- €200;- Total cost per month €78;- €156;- €312;- Total cost per year €936;- €1872;- €3744;- MOVALUBE TL12 MovaLube TL12 installed €2000;- €2000;- €2000;- Number of refills in a year 1 2 3 Refill of tank during truck service €26;- €52;- €78;- Vehicle´s usable lifespan in years 6 6 6 Total costs per year €359,33 €385,33 €411,33 Annual savings €576,67 €1486,67 €3332,67 PAY-BACK TIME IN MONTHS

42 16 7

Drivers total labour vost per hour €28;- Manual lubrication service cost €50;- Refill of MovaLubetank €26;- Price of MovaLubeTL installed €2000;-

SLIDE 10

Customer benefit 2 – repair costs due to neglected lubrication

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

Over 18 tons 12-18 tons Under 12 tons Cost of tied capital of the truck per day €400;- €300;- €200;- Cost of tied capital of the trailer per day €140;- Tai lift´s repair cost including parts and work (2d) €2600;- €2200;- €1800;- Driver´s total labour cost €56;- €56;- €56;- Opportunity cost €1000;- €600;- €400;- Total cost €4196;- €3156;- €2456;- MovaLube TL12 installed €2000;- €2000;- €2000;- MOVALUBE SAVES MONEY ASSUMPTION: THE PINS OF TAIL LIFT MUST BE REPAIRED COMPARISON BETWEEN BREAK-DOWN OF TAIL LIFT AND USING MOVALUBE.

SLIDE 11

MovaLube Oy

MovaLube Oy was established in January 2015. MovaLube Oy develops and markets the most reliable central lubrication systems for all types of equipment with hydraulic power needing regular lubrication. MovaLube TL is the company´s first spearhead product. The founder Mr Jukka Moksi has worked more than 30 years in truck service business. The company strives for international growth starting first in Northern Europe.

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

MovaLube Oy premises in Espoo, Finland.

SLIDE 12

Future

MovaLube automatic lubrication systems can be used in all equipments and machines with hydraulic power needing regular lubrication. New applications in turn will lead into product extensions and business growth.

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505

SLIDE 13

MOVALUBE OY, JUVANTASKU 7, 02920 ESPOO, FINLAND VAT 23940505