ArcelorMittal Dofasco ArcelorMittal Dofasco Presentation to the - - PowerPoint PPT Presentation
ArcelorMittal Dofasco ArcelorMittal Dofasco Presentation to the - - PowerPoint PPT Presentation
ArcelorMittal Dofasco ArcelorMittal Dofasco Presentation to the Hamilton Industrial Environmental Association & Community Action Panel (HIEA CAP) November 19, 2013 ArcelorMittal is worlds largest steel and mining company t l d i i
ArcelorMittal is world’s largest t l d i i steel and mining company
- World's leading integrated steel and mining
company company.
- 84 Mt produced in 2012.
- More than 245 000 employees at 85 plant sites
- More than 245,000 employees at 85 plant sites
in 60 plus countries.
- Approximately 35% of our steel is produced in
the Americas 47% in Europe and 18% in other the Americas, 47% in Europe and 18% in other countries such as Kazakhstan, South Africa and Ukraine.
- Key global markets: automotive construction
- Key global markets: automotive, construction,
household appliances and packaging.
ArcelorMittal employs 10,000 Canadians
- More than 10,000 employees In Canada:
and makes 40,000 indirect jobs possible
- >4,400 in Quebec
- >5,600 in Ontario
- Support over 40 000 indirect jobs
- Support over 40,000 indirect jobs.
- Operations in Flat Rolled, Tubular and Long product steels.
- Extensive Iron Ore Mines in Quebec
- Addition of Mary River iron ore mine located on Baffin Island.
ArcelorMittal Dofasco
- Established in 1912 – Dominion
Steel Castings
- Acquired in January 2006 by Arcelor
- Integration of Dofasco into
ArcelorMittal Flat Carbon Americas ArcelorMittal Flat Carbon Americas began February 2007
- Canada’s largest producer of flat
ll d l rolled steels
- Leading supplier to automotive
- Manufacturing focused in the Great
Lakes Region (Hamilton, Windsor, Montreal)
Vision and Values
- We are committed to setting globally recognised standards and managing our growth and
fi i h h d f f i i i d profits with the needs of future generations in mind.
- Our values:
– Quality Quality – Leadership – Sustainability
- Environment
- Employees
- Community
Our Hamilton Facilities - ISO 14001 Registered
Coke Making
3 Batteries
Iron Making
3 operational blast furnaces 3 operational blast furnaces
Steel Making
1 Electric Arc Furnace 1 Basic Oxygen Furnace 2 Casters
Rolling
1 Hot Strip Mill
Cold Rolling
2 Pickle lines 1 Tinning Line 4 Galvanizing Lines 1 Galvalume 1 Galvalume
Property
750 acres In a major urban centre
Facilities:Coke Making and Byproducts
No.1 CP No.2 CP Scrap No.1 Caster No.1 LMF No.1 TDG
KOBM Steelmakin g
No.3 CP Hot Metal No.2 Caster No.2 LMF EAF No.2 BF No.3 BF No.4 BF PCI Cold Iron Purchased Slabs Caster LMF No.1 & No.2 Reheat Furnaces Hot Strip Mill Iron Ore Pellets Scrap Reheat Furnaces
7
Facilities:Coke Making and Byproducts Facilities:Coke Making and Byproducts
- 3 Coke Plants
– Coke Plant No. 1 ‐ Commissioned in 1958
- 3 Batteries ‐ 105 Total Ovens
– Coke Plant No 2 ‐ Commissioned in 1971 Coke Plant No. 2 Commissioned in 1971
- 2 Batteries ‐ 106 Total Ovens
– Coke Plant No. 3 ‐ Commissioned in 1978
- 1 Battery 35 Ovens
- 1 Battery ‐ 35 Ovens
- By‐Products 1, 2 and 3
– COG, Tar, Light Oil, Ammonia Sulphate Production – Ammonia Removal and Destruction – Cyanide and Fluoride Water Treatment Facility Cyanide and Fluoride Water Treatment Facility
#1 Coke Plant Closure
- Expected out‐of‐service date: March 2015
C ti d i d i t i t t – Continued repair and maintenance investments – Safe, orderly shutdown – Infrastructure changes
- Permanent improvement in local air emissions:
~ 40% reduction in Benzene ~ 8% reduction in B(a)P ~ 12% reduction in NOx ~ 4% reduction in SO2 ~ 10% reduction in TSP ~ 33% reduction in visible emissions
Facilities: Iron Making Facilities: Iron Making
No.1 CP No.2 CP Scrap No.1 Caster No.1 LMF No.1 TDG
KOBM Steelmakin g
No.3 CP Hot Metal No.2 Caster No.2 LMF EAF No.2 BF No.3 BF No.4 BF PCI Cold Iron Purchased Slabs Caster LMF No.1 & No.2 Reheat Furnaces Hot Strip Mill Iron Ore Pellets Scrap Reheat Furnaces
Facilities: Iron Making Facilities: Iron Making
- #2 Blast Furnace
– Commissioned in 1954 – Relined in 2005
- #3 Blast Furnace
– Commissioned in 1963 – Relined in 2010 Relined in 2010
- #4 Blast Furnace
– Commissioned in 1971 – Scheduled for Reline in 2018
Facilities: Steelmaking Facilities: Steelmaking
No.1 CP No.2 CP Scrap No.1 Caster No.1 LMF No.1 TDG
KOBM Steelmakin g
No.3 CP Hot Metal No.2 Caster No.2 LMF EAF No.2 BF No.3 BF No.4 BF PCI Cold Iron Purchased Slabs Caster LMF No.1 & No.2 Reheat Furnaces Hot Strip Mill Iron Ore Pellets Scrap Reheat Furnaces
Facilities: Steelmaking
ArcelorMittal Dofasco is divided into two streams:
1) Basic Oxygen Furnace (KOBM) 1) Basic Oxygen Furnace (KOBM) 2) Electric Arc Furnace (EAF) O KOBM: Commissioned in 1978 1 LMF / 1 Tank Degasser 1 x 2 Caster 1 x 2 Caster Higher Quality Steel
- Automotive
- Tinplate
EAF – 100% Recycled Input: Commissioned in 1996 1 LMF 1 x 1 Strand Caster
Services: Material Handling and Logistics Services: Material Handling and Logistics
- Manage the flow and inventories of materials including:
– scrap – steel slabs – hot band coils work in process – work in process – finished goods – by‐products
Facilities: Hot Rolling Facilities: Hot Rolling
Coilers #2-66" 7 Stand Finishing Mill #2 CC Slab Inventory Hot Band Inventory Reheat Furnaces Crop Shear Slabber Rougher #1 CC
Casting Hot Rolling
GALV.
19 - #1 CPCM 81 - #1 GALV 44 - OCA
1) 342 2) 22 1) 12085 2) 526 1) 8237 2) 309 ¤
4873 ^^
(Galv. + Galvalume)
1967 ^^
1) 4086 2) 154 ¤ Outside Slitting
Pickling Cold Rolling Galvanizing Annealing Tempering Electrolytic Tinning Shipments
COLD ROLL
82 - #2 GALV 83 - #3 GALV 84 - #4 GALV 46 - #2 TOWER 54 56" TM 52 - #2-66" TM 70 - COIL PREP 60 - REWIND 73 - #3 E LINE 71 - PACKAGE
TIN PLATE 1) 3814 2) 173 1) 1039 2) 49 1) 524 2) 27 1) 102 2) 7 1) 724 2) 40 1) 1765 2) 91 1) 657 2) 46
1967 ^^ 1029 ^^
(Tin Mill black + Chromium + Tin)
15 - #2 CPCM
1) 2749 2) 124 (note 1)
Slitting
85 - DSG 87 - DJG 54 - 56 TM 55 - #5-56" TM
Tubing
40 - 45 BATCH ANNEAL HOT ROLL
47 - #1 CA
TUBE 1) 883 2) 53 1) 1271 2) 53 1) 268 2) 15 1) 913 2) 53 1) 574 2) 33 1) 769 2) 53 1) 997 2) 107
3254 ^^
(Plate + HR)
412 ^^
(HR + CR + Galv.)
Shipping / OP Outside Tempering
04 - #4 CPL
1) 3184 2) 137 1) 4363 2) 195 (note 2)
Cleaning
22 - #2 CL 64 - 62" HSS 61 - 60" HSS 23 - #1 TUBE MILL 11 - #2 TUBE MILL
Tubing
05 - COIL REPAIR
Tube Bender Outside Annealing 1) 869 2) 45 1) 1765 2) 90 1) 632 2) 35 1) 1127 2) 51 1) 1207 2) 50 1) 163 2) 36 1) 264 2) 37 1) 2337 2) 103 1) 1038 2) 49 LEGEND: ¤
) S C
p g
1) Average Charge Tons per Day 2) Average Charge Pieces per Day
¤ 1) Average Liquid Steel Charge Tons per Day
2) Average Finished Slabs per Day ^^ Average Net Ton Shipments per Day = Has Process Computer and gets PDI (Primary Data Input) Note 1) Ramp-up (Feb. '06 to Dec. '06 ) Note 2) Q1 2007 DRAWN:
- F. Aguirre - PA
DATA: Calendar Year 2006
Facilities: Hot Rolling Facilities: Hot Rolling
– #2 Hot Mill Commissioned in 1983 – Transform Slabs into Hot Band Coils for
- Shipping direct to customers
- Further processing downstream
p g
– Typical end uses of Hot Band
- Structural components for automotive
- Pipe (oil and gas)
- Pipe (oil and gas)
- Tubes
- Water Heaters
- Agriculture
Agriculture
- Electrical Panels
Facilities: Pickling / Cold Rolling Facilities: Pickling / Cold Rolling
Coilers #2-66" 7 Stand Finishing Mill #2 CC Slab Inventory Hot Band Inventory Reheat Furnaces Crop Shear Slabber Rougher #1 CC
Casting Hot Rolling
GALV.
19 - #1 CPCM 81 - #1 GALV 44 - OCA
1) 342 2) 22 1) 12085 2) 526 1) 8237 2) 309 ¤
4873 ^^
(Galv. + Galvalume)
1967 ^^
1) 4086 2) 154 ¤ Outside Slitting
Pickling Cold Rolling Galvanizing Annealing Tempering Electrolytic Tinning Shipments
COLD ROLL
82 - #2 GALV 83 - #3 GALV 84 - #4 GALV 46 - #2 TOWER 54 56" TM 52 - #2-66" TM 70 - COIL PREP 60 - REWIND 73 - #3 E LINE 71 - PACKAGE
TIN PLATE 1) 3814 2) 173 1) 1039 2) 49 1) 524 2) 27 1) 102 2) 7 1) 724 2) 40 1) 1765 2) 91 1) 657 2) 46
1967 ^^ 1029 ^^
(Tin Mill black + Chromium + Tin)
15 - #2 CPCM
1) 2749 2) 124 (note 1)
Slitting
85 - DSG 87 - DJG 54 - 56 TM 55 - #5-56" TM
Tubing
40 - 45 BATCH ANNEAL HOT ROLL
47 - #1 CA
TUBE 1) 883 2) 53 1) 1271 2) 53 1) 268 2) 15 1) 913 2) 53 1) 574 2) 33 1) 769 2) 53 1) 997 2) 107
3254 ^^
(Plate + HR)
412 ^^
(HR + CR + Galv.)
Shipping / OP Outside Tempering
04 - #4 CPL
1) 3184 2) 137 1) 4363 2) 195 (note 2)
Cleaning
22 - #2 CL 64 - 62" HSS 61 - 60" HSS 23 - #1 TUBE MILL 11 - #2 TUBE MILL
Tubing
05 - COIL REPAIR
Tube Bender Outside Annealing 1) 869 2) 45 1) 1765 2) 90 1) 632 2) 35 1) 1127 2) 51 1) 1207 2) 50 1) 163 2) 36 1) 264 2) 37 1) 2337 2) 103 1) 1038 2) 49 LEGEND: ¤
) S C
p g
1) Average Charge Tons per Day 2) Average Charge Pieces per Day
¤ 1) Average Liquid Steel Charge Tons per Day
2) Average Finished Slabs per Day ^^ Average Net Ton Shipments per Day = Has Process Computer and gets PDI (Primary Data Input) Note 1) Ramp-up (Feb. '06 to Dec. '06 ) Note 2) Q1 2007 DRAWN:
- F. Aguirre - PA
DATA: Calendar Year 2006
Facilities: Pickling / Cold Rolling Facilities: Pickling / Cold Rolling
- #1 CPCM:
– Commissioned in 1991 – light gauge cold roll – tin/automotive exposed
- #2 CPCM:
– Commissioned in 2006 – heavier gauge cold roll g g – high throughput
- #4 PL:
Commissioned in 1985 – Commissioned in 1985 – pickle and oil hot roll
- No. 2 CPCM
Facilities: Galvanize Lines Facilities: Galvanize Lines
Coilers #2-66" 7 Stand Finishing Mill #2 CC Slab Inventory Hot Band Inventory Reheat Furnaces Crop Shear Slabber Rougher #1 CC
Casting Hot Rolling
GALV.
19 - #1 CPCM 81 - #1 GALV 44 - OCA
1) 342 2) 22 1) 12085 2) 526 1) 8237 2) 309 ¤
4873 ^^
(Galv. + Galvalume)
1967 ^^
1) 4086 2) 154 ¤ Outside Slitting
Pickling Cold Rolling Galvanizing Annealing Tempering Electrolytic Tinning Shipments
COLD ROLL
82 - #2 GALV 83 - #3 GALV 84 - #4 GALV 46 - #2 TOWER 54 56" TM 52 - #2-66" TM 70 - COIL PREP 60 - REWIND 73 - #3 E LINE 71 - PACKAGE
TIN PLATE 1) 3814 2) 173 1) 1039 2) 49 1) 524 2) 27 1) 102 2) 7 1) 724 2) 40 1) 1765 2) 91 1) 657 2) 46
1967 ^^ 1029 ^^
(Tin Mill black + Chromium + Tin)
15 - #2 CPCM
1) 2749 2) 124 (note 1)
Slitting
85 - DSG 87 - DJG 54 - 56 TM 55 - #5-56" TM
Tubing
40 - 45 BATCH ANNEAL HOT ROLL
47 - #1 CA
TUBE 1) 883 2) 53 1) 1271 2) 53 1) 268 2) 15 1) 913 2) 53 1) 574 2) 33 1) 769 2) 53 1) 997 2) 107
3254 ^^
(Plate + HR)
412 ^^
(HR + CR + Galv.)
Shipping / OP Outside Tempering
04 - #4 CPL
1) 3184 2) 137 1) 4363 2) 195 (note 2)
Cleaning
22 - #2 CL 64 - 62" HSS 61 - 60" HSS 23 - #1 TUBE MILL 11 - #2 TUBE MILL
Tubing
05 - COIL REPAIR
Tube Bender Outside Annealing 1) 869 2) 45 1) 1765 2) 90 1) 632 2) 35 1) 1127 2) 51 1) 1207 2) 50 1) 163 2) 36 1) 264 2) 37 1) 2337 2) 103 1) 1038 2) 49 LEGEND: ¤
) S C
p g
1) Average Charge Tons per Day 2) Average Charge Pieces per Day
¤ 1) Average Liquid Steel Charge Tons per Day
2) Average Finished Slabs per Day ^^ Average Net Ton Shipments per Day = Has Process Computer and gets PDI (Primary Data Input) Note 1) Ramp-up (Feb. '06 to Dec. '06 ) Note 2) Q1 2007 DRAWN:
- F. Aguirre - PA
DATA: Calendar Year 2006
Facilities: Galvanize Lines
N 1 G l
- No. 1 Galv
- Commissioned in 1955
- Galvalume/Galvanize for Construction
- Will be decommissioned by Q4 2014
- No. 6 Galv
- Will be commissioned by Q4 2014
- Galvanneal/Galvanize for Automotive and
Construction
- No. 2 Galv
- Commissioned in 1960
- Galvanneal/Galvanize for Automotive and
Construction
- Coteau-du-Lac – Montreal
- Commissioned in 1991
- Galvanneal/Galvanize for Construction
DJG Wi d
- Will be decommissioned by Q4 2014
- No. 3 Galv
- Commissioned in 1971
- Galvanneal/Galvanize for Construction and
- DJG – Windsor
- Commissioned in 1993
- Galvanneal/Galvanize for Automotive Exposed
- Galvanneal/Galvanize for Construction and
Automotive
- No. 4 Galv
- Commissioned in 1981
G l i f A t ti d C t ti
- Galvanize for Automotive and Construction
- Will be upgraded by Q4 2014 to produce Galvalume
- DSG
- Commissioned in 1999
- Galvanize/Galvanneal for Automotive Exposed
Facilities: Tinplate Facilities: Tinplate
Coilers #2-66" 7 Stand Finishing Mill #2 CC Slab Inventory Hot Band Inventory Reheat Furnaces Crop Shear Slabber Rougher #1 CC
Casting Hot Rolling
GALV.
19 - #1 CPCM 81 - #1 GALV 44 - OCA
1) 342 2) 22 1) 12085 2) 526 1) 8237 2) 309 ¤
4873 ^^
(Galv. + Galvalume)
1967 ^^
1) 4086 2) 154 ¤ Outside Slitting
Pickling Cold Rolling Galvanizing Annealing Tempering Electrolytic Tinning Shipments
COLD ROLL
82 - #2 GALV 83 - #3 GALV 84 - #4 GALV 46 - #2 TOWER 54 56" TM 52 - #2-66" TM 70 - COIL PREP 60 - REWIND 73 - #3 E LINE 71 - PACKAGE
TIN PLATE 1) 3814 2) 173 1) 1039 2) 49 1) 524 2) 27 1) 102 2) 7 1) 724 2) 40 1) 1765 2) 91 1) 657 2) 46
1967 ^^ 1029 ^^
(Tin Mill black + Chromium + Tin)
15 - #2 CPCM
1) 2749 2) 124 (note 1)
Slitting
85 - DSG 87 - DJG 54 - 56 TM 55 - #5-56" TM
Tubing
40 - 45 BATCH ANNEAL HOT ROLL
47 - #1 CA
TUBE 1) 883 2) 53 1) 1271 2) 53 1) 268 2) 15 1) 913 2) 53 1) 574 2) 33 1) 769 2) 53 1) 997 2) 107
3254 ^^
(Plate + HR)
412 ^^
(HR + CR + Galv.)
Shipping / OP Outside Tempering
04 - #4 CPL
1) 3184 2) 137 1) 4363 2) 195 (note 2)
Cleaning
22 - #2 CL 64 - 62" HSS 61 - 60" HSS 23 - #1 TUBE MILL 11 - #2 TUBE MILL
Tubing
05 - COIL REPAIR
Tube Bender Outside Annealing 1) 869 2) 45 1) 1765 2) 90 1) 632 2) 35 1) 1127 2) 51 1) 1207 2) 50 1) 163 2) 36 1) 264 2) 37 1) 2337 2) 103 1) 1038 2) 49 LEGEND: ¤
) S C
p g
1) Average Charge Tons per Day 2) Average Charge Pieces per Day
¤ 1) Average Liquid Steel Charge Tons per Day
2) Average Finished Slabs per Day ^^ Average Net Ton Shipments per Day = Has Process Computer and gets PDI (Primary Data Input) Note 1) Ramp-up (Feb. '06 to Dec. '06 ) Note 2) Q1 2007 DRAWN:
- F. Aguirre - PA
DATA: Calendar Year 2006
Facilities: Tinplate Facilities: Tinplate
- #3 E Line
- Commissioned in 1972
ArcelorMittal Dofasco is the only
- ArcelorMittal Dofasco is the only
producer of Tinplate in Canada
- Dofasco’s tinplate is found in
approximately 90% of cans on Canadian grocery store shelves.
Facilities: Tubular Products Facilities: Tubular Products
Coilers #2-66" 7 Stand Finishing Mill #2 CC Slab Inventory Hot Band Inventory Reheat Furnaces Crop Shear Slabber Rougher #1 CC
Casting Hot Rolling
GALV.
19 - #1 CPCM 81 - #1 GALV 44 - OCA
1) 342 2) 22 1) 12085 2) 526 1) 8237 2) 309 ¤
4873 ^^
(Galv. + Galvalume)
1967 ^^
1) 4086 2) 154 ¤ Outside Slitting
Pickling Cold Rolling Galvanizing Annealing Tempering Electrolytic Tinning Shipments
COLD ROLL
82 - #2 GALV 83 - #3 GALV 84 - #4 GALV 46 - #2 TOWER 54 56" TM 52 - #2-66" TM 70 - COIL PREP 60 - REWIND 73 - #3 E LINE 71 - PACKAGE
TIN PLATE 1) 3814 2) 173 1) 1039 2) 49 1) 524 2) 27 1) 102 2) 7 1) 724 2) 40 1) 1765 2) 91 1) 657 2) 46
1967 ^^ 1029 ^^
(Tin Mill black + Chromium + Tin)
15 - #2 CPCM
1) 2749 2) 124 (note 1)
Slitting
85 - DSG 87 - DJG 54 - 56 TM 55 - #5-56" TM
Tubing
40 - 45 BATCH ANNEAL HOT ROLL
47 - #1 CA
TUBE 1) 883 2) 53 1) 1271 2) 53 1) 268 2) 15 1) 913 2) 53 1) 574 2) 33 1) 769 2) 53 1) 997 2) 107
3254 ^^
(Plate + HR)
412 ^^
(HR + CR + Galv.)
Shipping / OP Outside Tempering
04 - #4 CPL
1) 3184 2) 137 1) 4363 2) 195 (note 2)
Cleaning
22 - #2 CL 64 - 62" HSS 61 - 60" HSS 23 - #1 TUBE MILL 11 - #2 TUBE MILL
Tubing
05 - COIL REPAIR
Tube Bender Outside Annealing 1) 869 2) 45 1) 1765 2) 90 1) 632 2) 35 1) 1127 2) 51 1) 1207 2) 50 1) 163 2) 36 1) 264 2) 37 1) 2337 2) 103 1) 1038 2) 49 LEGEND: ¤
) S C
p g
1) Average Charge Tons per Day 2) Average Charge Pieces per Day
¤ 1) Average Liquid Steel Charge Tons per Day
2) Average Finished Slabs per Day ^^ Average Net Ton Shipments per Day = Has Process Computer and gets PDI (Primary Data Input) Note 1) Ramp-up (Feb. '06 to Dec. '06 ) Note 2) Q1 2007 DRAWN:
- F. Aguirre - PA
DATA: Calendar Year 2006
Facilities: Tubular Products Facilities: Tubular Products
- Slitters
- Tube Mills
–
- No. 1 Tube Mill
- Commissioned in 1997
–
- No. 2 Tube Mill
d
- Commissioned in 2000
- Fabrication cells
- Tube Warehouse
- Uses and Applications
Uses and Applications – Oil and Gas Industry – Domestic water systems – Structural Steel – Mechanical systems – Automotive
- Hydroforming