API Testing Requirements to Support the EI Risk Assessment - - PowerPoint PPT Presentation

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API Testing Requirements to Support the EI Risk Assessment - - PowerPoint PPT Presentation

API Testing Requirements to Support the EI Risk Assessment Elisabeth Corbett Associate Director, GRS-CMC, Bristol-Myers Squibb November 9, 2016 Agenda Background Review of ICH Q3D Risk Assessment Principles Challenges associated with


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API Testing Requirements to Support the EI Risk Assessment

Elisabeth Corbett

Associate Director, GRS-CMC, Bristol-Myers Squibb November 9, 2016

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Agenda

Background

 Review of ICH Q3D Risk Assessment Principles  Challenges associated with API implementation

The API Risk Assessment (RA) for EI

 Constructing the initial assessment  Conducting testing and assessing data  Considering the additional RA factors

– Starting materials – Equipment and Container Closure

Implementation across a Portfolio

 Driving consistency and Documenting Strategy

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Background

Review of ICH Q3D Risk Assessment Principles

What is a Risk Assessment?

 Per ICH Q3D:

– “A systematic process of organizing information to support a risk decision to be made within a risk management process.”

 Per ICH Q9:

– “Three fundamental questions are often helpful:

  • 1. What might go wrong?
  • 2. What is the likelihood (probability) it will go wrong?
  • 3. What are the consequences (severity)?

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Background

Review of ICH Q3D Risk Assessment Principles

Components of the ICH Q3D Risk Assessment:

 The Fishbone Diagram:

– API and Excipients considered most likely sources for EI contamination for most dosage forms – Diagram starts with API, but there are components that need to be assessed for contribution to overall risk

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Starting Materials and Reagents Equipment Exposure Container Closure

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Background

Challenges Associated with Implementation

Implementation:

 If the risk assessment is:

– “A systematic process of

  • rganizing information to

support a risk decision to be made within a risk management process.”

 If the assessment starts

with API:

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What kind and how much information is considered adequate?

Starting Materials and Reagents Equipment Exposure Container Closure

How much and what kind

  • f information is needed

to assess these factors?

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When?

 Preparation should begin prior to definition of acceptance

criteria for drug substance intended for clinical studies

How?

1- Analysis of the Synthetic Route:

Assess route for intentionally added EIs and EIs known to be introduced by starting materials

2- Outline of Testing Strategy for Development Lots:

Route of Administration Class 1 Class 2A Class 2B Class 3 Intentionally Added Oral x x x Parenteral x x x x

The API Risk Assessment

Constructing the Initial Risk Assessment

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Conducting Testing

 Collection of general (non-intentional metal) data to

support the risk assessment should begin in development with qualified methods

– “Should possess characteristics… such the manufacturer can be reasonably certain… the measurements can be relied upon to decided whether to include routine testing… in the control strategy”1

 Collection of data to support removal of intentionally added

metals to acceptable levels (e.g. < 30% of PDE remaining) should begin in development using specific method

– Specification may be needed for clinical supplies

The API Risk Assessment

Conducting Testing and Collating Data

1 Elemental Impurities in Drug Products, DRAFT Guidance for Industry, FDA, June 2016.

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Assessing Data

 Determine Control Strategy from LTSS to the Marketing

Application

– Continue monitoring as per the development plan – Assess development and pilot data

  • Determine whether process control or routine testing is appropriate

The API Risk Assessment

Conducting Testing and Assessing Data

Minimum 3 commercial batches OR 6 pilot batches

Demonstrate the absence of EI: “Show with convincing evidence that it is purged to a level which is consistently below 30% of the calculated concentration limit based

  • n intended route of administration”

1 Implementation of ICH Q3D in the Certification Procedure, EDQM, August 2016.

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Starting Materials

 Are EIs introduced via SM synthetic route?

– No: Screen 3 lots of vendor material to demonstrate absence of EI

 Is there a supplier specification already in place for

intentional EIs?

– No: Calculate max allowable to remain below threshold in API and determine whether a spec is needed based on screening of 3 vendor lots – Yes: Calculate max contribution in API at spec and determine if adequate or if an internal or lower vendor spec is needed

 Could other metals serve as alternative to the intentional

EI?

– Yes: Screen lots for these EIs in addition to that of current route

The API Risk Assessment

Considering the Additional RA Factors

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The API Risk Assessment

Considering the Additional RA Factors

Starting Materials (cont.’)

 What if the vendor makes changes?

– Quality agreements and change control address- not necessarily more testing!

 What if the vendor introduces new EIs into facility in other

syntheses?

– Qualified suppliers should be assessed as having adequate GMPs and cleaning procedures in place

  • 1. What might go wrong?
  • 2. What is the likelihood

it will go wrong?

  • 3. What are the

consequences?

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Equipment and Container Closure

 Equipment- Low Risk

– Screening for class 1 elements and additional known EIs from stainless (Ni, V and Co) throughout development (see ICH Q3D Case Study 1A) – Combination of screening information and quality system procedures in place (see ICH Q3D Case Study 2) – Biologics may need to consider possible EI contribution more thoroughly

 Container Closure- No Risk

– Solid API offers no mechanism for transfer of EI from storage container

The API Risk Assessment

Considering the Additional RA Factors

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Implementation Across a Portfolio

Driving Consistency and Documenting Strategy

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Ideal State

 Harmonized approach to implementation across teams  Risk assessments developed early in program  Consistent approach with suppliers

Getting to the Ideal State…

 Centralized committee charged with:

  • Providing training and background on the guideline
  • Working with individual development program teams to :

 Construct initial EI strategy/approach for API  Assess the EI risk associated with raw materials and intermediates  Implement the appropriate testing strategy with suppliers  Provide guidance/responses in the event of regulatory questions

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