Amandelbult Investment Analysts and Fund Investment Analysts and - - PowerPoint PPT Presentation
Amandelbult Investment Analysts and Fund Investment Analysts and - - PowerPoint PPT Presentation
Amandelbult Investment Analysts and Fund Investment Analysts and Fund Managers Visit Managers Visit Amandelbult Plat latinum Mine inum Mine Amandelbult P We at Amandelbult will consistently We at Amandelbult will consistently
Investment Analysts and Fund Investment Analysts and Fund Managers Visit Managers Visit
Amandelbult P Amandelbult Plat latinum Mine inum Mine “We at Amandelbult will consistently “We at Amandelbult will consistently improve on our superior performance and improve on our superior performance and enhance our value driven business culture”. enhance our value driven business culture”.
26 MAY 2004
Amandelbult’s Values Amandelbult’s Values
- Safety
- Our people
- The environment
- Stakeholder relationships
- Innovation
- Business success
Agenda Agenda
- Location & Mine infrastructure layout
- Safety and Environment
- Resources and Reserves
- Mining Method
- Production
- Operating Cost
- Capital Programme
- Human Resources
- Key Business Issues
Location & Mine Infrastructure Location & Mine Infrastructure Layout Layout
Location Location
% U % U % U % U % U % U % U % U % U
AMANDELBULT UNION BAFOKENG/RASIMONE STYLDRIFT JV RUSTENBURG POTGIETERSRUST PLATINUMS LIMITED TWICKENHAM DER BROCHEN LEBOWA PLATINUM MINES
ð
LIMPOPO MPUMALANGA GAUTENG NORTH-WEST
RUSTENBURG
PRETORIA
WITBANK MOKOPANE (POTGIETERSRUS) POLOKWANE (PIETERSBURG) BELA BELA (WARMBATHS)
JOHANNESBURG
NORTHAM PANDORA JV BOOYSENDAL JV MODIKWA
BURGERSFORT LYDENBURG
PASCHASKRAAL JV
Legend
Bushveld Complex Anglo Platinum Anglo Platinum - Joint Venture Impala Platinum Mines Lonmin PLC Northam Platinum Limited Southern Era Merensky UG2 Platreef
UNKI PROJECT
Botswana Zimbabwe Mozambique Namibia
±
Republic
- f
South Africa Polokwane Smelter
20 10 Kilometres
Amandelbult Amandelbult Surface Plan Surface Plan
Mining operations Mining operations
SHE Strategy SHE Strategy
Continuous reduction of at risk behavior, sub Continuous reduction of at risk behavior, sub standard conditions, health hazards and standard conditions, health hazards and environmental incidents. environmental incidents.
Safety and Environment Safety and Environment
Amandelbult 4 LIFE
- 4 Pillars of Safety system
- Planned inspections
- PTO’s
- Accident/Incident investigation
- Group Meetings
- Lead by example
- Implement OTTO
- Friendly and Practicable standards
- Eliminate at risk behavior
Total Injuries
50 100 150 200 250
Feb'01 Apr Jun'01 Aug Oct Dec Feb'02 Apr June'02 Aug Oct Dec Feb'03 Apr June'03 Aug Oct Dec
Lost Time Injury Frequency Rate Lost Time Injury Frequency Rate Lost Time Injury Frequency Rate
0.00 2.00 4.00 6.00 8.00 10.00 12.00
Feb'01 Apr Jun Aug'01 Oct Dec Feb'02 Apr June Aug'02 Oct Dec Feb'03 Apr June Aug'03 Oct Dec
Total Number of Fatalities Total Number of Fatalities Total Number of Fatalities
2 4 6 8 10 12 14 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Years
Number
- EMS Status
- ISO14001 Certification achieved in February 2004
- Water Consumption and Discharge
- Closed circuit water reticulation
- Water balance implemented
- Waste management
- Effective system with permitted landfill site on mine
- Dust
- Dust fall out low
- Public Participation
- Bi-annual environmental committee meeting held
- Social Issues
- Transformation forum
- Addicted to business program
- Environmental awareness interventions at local schools
Environment Environment
Opencast Mining Operations Opencast Mining Operations
Opencast Rehabilitation Opencast Rehabilitation
Mineral Reserves and Resources
Mineral Reserves Merensky UG2 UG2 Opencast Reserves Grade Reserves Grade Reserve Grade Mt g/t 4E Mt g/t 4E Mt g/t 4E Proved 22.9 6.42 82.1 4.61 1.4 6 Probable 90 6.59 249.5 4.65 Total 112.9 6.56 331.5 4.64 1.4 6 Mineral Resources Merensky UG2 Resources Grade Resources Grade Mt g/t 4E Mt g/t 4E Measured Indicated 20.8 7.81 26.4 5.03 Inferred 92.3 7.84 233.5 4.75 Total 113 7.83 259.9 4.78
Merensky Resources
Resource Classification Measured Indicated Indicated (As per GC overwrite) Inferred
UG2 Resources UG2 Resources
Resource Classification Measured Indicated Inferred
Merensky reef Merensky reef facies facies
Merensky Reef Merensky Reef Characterisitics Characterisitics
UG2 Reef Characteristics UG2 Reef Characteristics
Immediately Available Ore Reserves
16 17 18 19 20 21 22 Months 21.1 19 18 18 19.9 1999 2000 2001 2002 2003
3 Shaft Seismic Survey 3 Shaft Seismic Survey
Very clean and stable block Stable block Stable block Complex zone Still some noise
- n surface
Clean and stable block
Pothole Reef Characteristics Pothole Reef Characteristics
Mining Method Mining Method
Mining Method Mining Method
- West
- Designed as conventional breast mining
- Central
- Section 2 conventional breast mining
- Section 7 fully mechanized room and pillar
- East
- Designed as conventional breast mining
- Merensky
- Original design 100ktpm, upgraded over time to current capacity of
320ktpm
- UG2
- Original design 100ktpm; 1st upgrade to 210ktpm and future
proposed upgrade to 285ktpm
- Opencast (UG2)
- Original Merensky plant converted to 25ktpm UG2 unit
- New 30ktpm plant erected
- Total O/C capacity 55ktpm
Concentrator Capacities Concentrator Capacities
Mine Infrastructure Layout Mine Infrastructure Layout
Mine Infrastructure Layout Mine Infrastructure Layout
28 West Twin Raise Bore
Surface F/W Winze 5 Level 6 Level S u b I n c l i n e Raise Boreholes Reef
Breast Layout Breast Layout -
- Schematic
Schematic
Boxfront Haulage BREAST LAYOUT
- X/Cuts 200m apart
- Raise on reef to upper level
(200m)
- Orepasses to X/Cut and Hlge
Travelling Way Raise Cross Cut
Fully Mechanized Layout Fully Mechanized Layout
Fully Mechanized Layout Fully Mechanized Layout
1.5m
1.2m Roof bolts
Reef
ledge road Throw blast zone Throw blast zone Throw blast zone
Production Production
Development Development
Development Meters
5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 Metres CAPITAL M 4470 2269 1493 1607 1430 Total W/C M 36955 37268 44816 44055 47460 TOTAL M 41425 39537 46309 45662 48890 1999 2000 2001 2002 2003
%UG2 Production %UG2 Production
UG2 mined as %
- f total output
10 20 30 40 50 60 70 80 90 100
%
UG2 mined as % of total output 29 32 36 44 46 1999 2000 2001 2002 2003
Tons Milled
4,000 4,500 5,000 5,500 6,000 6,500 7,000 7,500 1999 2000 2001 2002 2003
Years Tons milled 000
Grade 4E Grade 4E g/t g/t
2 4 6 8 10 g/t 4E Built Up Grade 5.86 5.56 5.68 5.86 5.76 1999 2000 2001 2002 2003
Equivalent refined Pt oz Equivalent refined Pt oz
200 250 300 350 400 450 500 550 600 650 700 1999 2000 2001 2002 2003
Years 000 oz
4E 4E Prill Prill Splits Splits
Current Concentrator 4E Prill Splits Merensky UG2 Platinum
62.09 58.44
Palladium
29.66 29.06
Rhodium
4.96 11.76
Gold
3.27 0.74
Recovery (Concentrator) Recovery (Concentrator)
0.00% 20.00% 40.00% 60.00% 80.00% 100.00% % Recovery 4E 4E Recovery 82.88% 82.83% 85.01% 86.25% 83.72% 1999 2000 2001 2002 2003
Operating Costs Operating Costs
Cash on Cash on-
- mine costs
mine costs
Rand/ ton milled
50 100 150 200 250 300 350 400 450 500 Rands R/ton milled 152 167 184 212 242 1999 2000 2001 2002 2003
Cash on Cash on-
- mine costs
mine costs
R/oz equiv. refined Pt
1,000 2,000 3,000 4,000 5,000 6,000 Rand's R/oz equiv.refined Pt 1,618 1,886 1,995 2,210 2,607 1999 2000 2001 2002 2003
Profitability and Volume per Mine 2003 Profitability and Volume per Mine 2003
Group average 28,0% Modikwa 0,5% RS UG2 Project 4,0% BRPM 10,1% US 20,4% LPM 20,5% PPL 28,6% RS 29,4% AS 50,4% 0,0% 5,0% 10,0% 15,0% 20,0% 25,0% 30,0% 35,0% 40,0% 45,0% 50,0% 55,0%
300 600 900 1 200 1 500 1 800 2 100 2 400 Equivalent Pt oz (000's)
Operating Margin %
Unit Costs Unit Costs Unit Costs
Cash on-mine cost per equiv. Pt oz refined
- Planned increase 12% above 2003
- Cost Optimization Target 9% above 2003
Production Initiatives Production Initiatives Production Initiatives
- Grade Improvement
- Recovery Improvement
- Opencast Mining
Cost Initiatives Cost Initiatives Cost Initiatives
- Labour – Numbers, efficiencies, overtime etc.
- Stores – Steel balls and chemicals
- Utilities – Electricity management.
- Contractors – Rate increases.
- Sundries – Telephones, printing etc.
Capital Capital
Capital Expenditure Capital Expenditure Capital Expenditure
100 200 300 400 500 600 700 800 900 1000 1999 2000 2001 2002 2003 Years R's 000 000
Key current capital projects Key current capital projects
- 2# Capital development
- Tailings dam extension
Key future capital projects Key future capital projects Key future capital projects
- Possible plant expansion to process incremental UG2
production
- Additional ore pass system at 1 Shaft
Ongoing Capex level +/- R400m pa
- No3 Vertical Shaft
Human Resources Human Resources
In Service Employees In Service Employees In Service Employees
UMO Operators Contractors Total 1002 8745 2663 9747 Grand Total 12410
Territorial Analysis of Employees Territorial Analysis of Employees Territorial Analysis of Employees
4% 11.2% 6% 23.4% 26% 0.05% 0.56% 0.36% 0.05% 1.6% 0.11% 0.4%
70 Km Raduis 26.27% Eastern Cape 23.40% Lesotho 6.00% Limpopo 11.20% Swaziland 1.60% Free State 0.56% Mpumalangga 0.40% Gauteng 0.36% Kwa Zulu Natal 0.11% Botswana 0.05% N/Cape 0.05% Mozambique 4.00%
Accommodation Accommodation Accommodation
Housing Bonds subsidy 5204 4433 197 Hostel Residents Rent Subsidy Dedensification of Hostels Displacements over 5 Years = ± 1500 Tumela 1 989 1782 3250 Dishaba Mlanje Hostels De-densifying 1352 1440 2380 Capacity
- Health
- Education Infrastructure
- Education Capacity Building
- Basic Services
- Job Creation
Focus of SED Spending
Employee Relations Employee Relations Employee Relations
Operators bargaining Unit
Representatives Full Time Regional
NUM 54.1% 51 2 1 BEMWU 15.1% 30 Supervisory Bargaining Unit UASA 67.9% 23 2 1 NUM 12.7%
Key Business Issues Key Business Issues
Key Business Issues Key Business Issues Key Business Issues
- Maintain Merensky volumes during move from
1Shaft to 2 Shaft
- Mining efficiencies
- Cost optimisation
- Charter compliance