Agenda 1 Group Overview 2 Focus on Sirone plant & our Core - - PowerPoint PPT Presentation

Agenda

Group Overview 1 2

Focus on Sirone plant &

• ur Core Business

3

Further information

Who we were – Our history

The 1 st tool-shop

1968

Co.stamp was founded back in 1968. A small workshop with few employees, specialized in the manufacturing of die casting dies. Since then we have been proudly serving the HPDC market, in a costant effort to improve our know-how and expertise .

Who we were – Our history

1968

Foundation

1982

Purchase of first CNC milling machines

1994 1999 2003 2004 2011 2013 2014 2015 2016 2017

First automotive die – Steering Housing Move to the new premises in Sirone (LC) Purchase and installation of the 1 st HPDC press, for our internal sampling dept. Acquisition of 49% of the shares of PAMA SRL ISO/TS 16949 Certification Opening and start up of new plant in Rivalta (TO), for plastic injection molds. New expansion of Sirone plant: rough cutting & drilling facility. Launch of new dedicated warehouse for finished castings. Takeover of PiQ2, company that develops simulation softwares. Horizon 2020 Award.

Coming soon

14001 Environmental certification.

Who we are – The Group

MANUFACTURING OF DIE HOLDERS PLASTIC INJECTION MOLDS

GROUP

48 CNC milling machines 9 Spark erosion machines 5 Wire erosion machines 6 Grinding stations 6 Drilling stations 4 Turning stations 3 Spotting presses 19 Overhead cranes

Who we are – Sirone plant

Sirone plant - Capacity

440

Projects per year

190

New dies, cavity replacements

250

Modifications, refurbishments, Maintenance

7 CNC milling machines 1 Spark erosion machines 2 Spotting presses 2 Grinding stations 1 Drilling stations 3 Turning stations 3 Overhead cranes

Who we are – Turin plant

PLASTIC INJECTION MOLDS

185

Projects per year

59

New dies, cavity replacements

126

Modifications, Maintenance, Components

Turin plant - Capacity

11 CNC milling machines 1 Grinding stations 1 Drilling stations 1 Turning stations 3 Overhead cranes

Who we are – Pama plant

MANUFACTURING OF DIE HOLDERS

310

Projects per year

120

New projects

190

Modifications, components

Pama plant - Capacity

Who we are – PiQ²

Where we are – The Group

On-site support

• Auburn Hills, MI -
• Queretaro -
• Komaki-city -

Thanks to our partners we can provide full after-sale support, on-site:

• Engineering changes
• Tool repairings
• Start-up assistance

Worldwide agencies

Brazil

• Indaiatuba, San Paolo -

Ariatech Co. Ltd Iran

• Tehran -

Protos Engineering Co. PVT. Ltd India

• Mumbai -

China Ltd

• Shanghai -

North America

• Kokomo -

Revenue over the years – in k €

8.500 10.40011.80012.500 14.700 17.200 14.800 17.700 21.800 25.800 31.900 39.700 43.900 49.800 56.000 10.000 20.000 30.000 40.000 50.000 60.000 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

2016 Turnover – in K €

30.600 8.800 6.000 4.400 5.000 10.000 15.000 20.000 25.000 30.000 35.000

Die Casting Dies Plastic Injection Molds Foundry Die Holders

Personnel

N° employees of the Group 228 Sirone HQ 168 Turin facility 35 Pama 20 PiQ² 5

17% 65% 3% 5% 3% 3% 4% Design Production Administration Quality Sales Purchase Logistics

Agenda

Group Overview

1 2 Focus on Sirone plant & our Core Business 3

Further information

Focus on Sirone Plant (HQ)

SANDBLASTING, DEBURRING & STORAGE (6 ) PM & R&D (6 ) IT (2 ) PURCHASING (5 ) TECHNICAL (18 ) DIE QUALITY (5 ) SALES (6 ) ACCOUNTING (4 ) CAM(3 ) ROUGHING & DRILLING (15 ) SEMI FINISHING / FINISHING (21 ) CAM(6 ) PLANNING (1 ) FRONT DESK (2 ) GENERAL SERVICES(3 ) ASSEMBLY / HOT SPOTTING (20 ) WAREHOUSE (9 ) CASTING QUALITY (3 ) FOUNDRY OFFICE (4 ) FOUNDRY (29 )

Employees Workshop Offices 168 10.150 m² 1.830 m²

Turn-key service

• 1. Part codesign
• 2. Die design
• 3. Simulation work
• 1. Complete dies
• 2. Complete sets of casting inserts
• 3. Maintenance & refurbishment
• 1. Samplings
• 2. Dimensional and metallurgical controls
• 3. Complete set-up process
• 4. Process development
• 5. Production of small batches & special series

Design HPDC dies

Try-outs / small productions Project management

• 1. Equipment manufacturing
• 2. Consultancy service from A to Z

PR JECT

MANAGEMENT

Our goal is to provide our customers with a full package service: not only the equipment, but complete support during each stage in the process to the final product.

Project management – from A to Z

D SIGN

What we mean by «die design»

INJECTION PARAM.

LUBRICATION THERMAL REGULATION

MATERIAL and COATING CHOICE DIE DESIGN

Active Vacuum, Squeezing devices

CAM CAD

Design

Our technical department in Sirone is composed by 24 technicians. We employ the latest versions of the most important software solutions, available

• n the market.

Part co-Design

Working alongside the customer for the preliminary study of the die cast component, taking into account every single step of the manufacturing process:  Make the die less complex and easier for the user to manage  Optimize component’s features, helping to optimize cavity filling and minimizing porosity  Improve casting trimming by working on the parting lines  Enable easier component workability.

Simulation work – Castle by PiQ²

Note: According to customer needs, we can run simulations with other softwares, available on the market (Magma, Flow3D, Procast), thanks to the good relationships we have established, during the years, with our suppliers.

• Bi-fasic Software (air-aluminum), based
• n open-source kernel (Open Foam)
• Accurate calculation of air motion inside

the cavity, flow pattern and effects of vacuum (see next slides)

• User-friendly interface for die casting

foundries

Co.stamp employes a dual phase simulation software specifically developed for HPDC process. It is developed by company PiQ² in close cooperation with our R&D department. Starting from 2016 PiQ² is part of Co.stamp Group.

Castle – some features

Vacuum 80 mbar No venting High degree of accuracy in the determination of filling flow pattern.

Vacuum 80 mbar Passive venting Effect of venting on air flow pattern.

Castle – some features

MANUFA TURING

Manufacturing of dies

Type

HPDC dies

Alloy

Aluminum Magnesium

Market

Automotive

Size

From 500t and up to 4500 t HPDC machines

Application

Powertrain Structural Industrial

Application areas: Automotive - Powertrain

Cylinder Head Cover Steering housing Flange housing Gearbox housing Clutch housing Cylinder blocks

Bearing Flange Shock Towers Front Crossbeam Instrument Panels Bearing Flange Window Frames

Application areas: Automotive - structural parts

Ladderframe Cover Cooling Duct Transmission Housing Oil Pan Flywheel Housing

Application areas: Automotive - trucks

a b c d e f g g h i l b c d e f g h i l

Workflow of the steel block

a

IN Roughing & drilling OUT for HT IN after HT Quality inspection of the steel Semi-finishing and finishing stage Assembly line Die-tryout on HPDC presses Quality inspection of the parts Machining of the parts

Rough cutting and drilling

Manufacturing – Sirone shop floor

Manufacturing – Sirone shop floor

Semi finishing and finishing

Assembly room and hot spotting

Manufacturing – Sirone shop floor

Implementing a codification system which assigns a barcode to each stage of the manufacturing process allows an accurate analysis of production progress for each single component, and related costs.

Encoding system

Maintenance & Refurbishment

IN OUT

Example 1 Example 2

TRY- UTS

& SMALL PRODUCTIONS

Co.stamp is equipped with an internal foundry department. Each die casting machine is placed in an automated workstation equipped with: casting extraction robot, automated lubrication system, cooling tank and trimming press.

3 Complete automated die casting

workstations:  ITALPRESSE 3000t TF  ITALPRESSE 2500t  IDRA 1900t

Die Casting Foundry

1 StrikoWestofen Furnace

500 kg / h

Melting capacity

2 StrikoWestofen Furnaces

750 kg / h

Foundry Equipment

Foundry Equipment

Thermal regulation with electric system Blast furnace Thermal regulation Spray robot N°2 feeding lines Zone / Product 2-way and 4-way Vacuum system Extraction robot Alloy treatment + degassing Quenching tank and cooling fixtures Trimming Thermo camera Jet cooling – 4 lines Squeeze Pin System Casting integrity sensors

Special Productions

Foundry

Al HPDC dies tryouts

Prototype series Special series Limited series (small batches)

Aside a picture of one of our die casting workstation and an example of our special productions.

Process development

Die Casting Foundry

 Casting and trimming  Dimensional check through dedicated fixtures and gauges  Machining  Teflon coating  Delivery to customer for assembly

Case history of special series

Lamborghini Huracan – Rear Grille

Lamborghini Huracan – Rear grille

Case history of special series

BMW – C-Evolution Electric Scooter

 Casting and Trimming

Case history of special series

Agenda

Group Overview

1 2 3 Further information

Focus on Sirone plant &

• ur Core Business

RE EARCH &

DEVELOPMENT

Horizon 2020 program

Co.stamp has been awarded by the European Union with the Horizon 2020 funding- program, for its project named «puzzle die». Scope The main objective of this project is the development of a software that allows to design dies that could last longer in comparison to standard dies. This is possible thanks to a complete new design-approach, that we have already tested obtaining outstanding results.

QU LITY

Quality department

• 1. Alloy analysis (chemical composition, density)
• 2. Analysis of the casting (CMM, X-ray, Laser scanning)

Casting Quality department Mold Quality department

• 1. Die analysis (metrologic, Laser scanning)
• 2. Steel analysis (chemical analysis, hardness tests)

 N°1 DEA 3D CMM machine Model: GLOBAL  N°2 DEA 3D CMM machines Model: MISTRAL 100707  N°1 BOSELLO X-ray machine

Quality Dept. – Main equipment

 N°2 FARO laser scanning arms

Parts Alloy

Cavities and parts

 N°1 SPECTROMAXx for metal analysis  N°1 ORMA analytical scale for density analysis

Our internal quality

• dept. performs FARO

laser scannings on all cavities and slides. (Here a couple of examples).

FARO laser scannings

Our foundry is equipped with a new Bosello x-ray machine, that helps us to x-ray parts right after casted and get immediate results.

X-ray station

Quality - Certifications

ISO 9001 from 2003 ISO/TS 16949 from 2011

MACHINE MANUFACTURERS STEEL FACTORIES

Our Suppliers

Our clients

Our clients

Our clients

Partnership – Foundry Star Alliance

Co.stamp is part of the Foundry Star Alliance (FSA), a group of leading companies in their specific field of activity who decided to cooperate and combine efforts, with the aim of better support to feed the very rapid growth of the global light alloy HPDC markets.

ASE HISTORIES

Rear Grill

Aesthetic part 3000 t

Type Dimension Machine

2560 x 1800 x 1300 mm 3

Made

Instrument panel 4200 t

Type Dimension Machine

Magnesium

2520 x 2480 x 1480 mm 45

Made

FEC From 3000 t to 4200 t

Type Dimension Machine

Magnesium

2500 x 2380 x 1500 mm 25

Made

Door and windows From 1850 t to 3500 t

Type Dimension Machine

2500 x 2480 x 1350 mm

Door frame

10

Made

Tailgate

Type Dimension Machine

4000 t

Structural die

2400 x 2480 x 1200 mm 12

Made

Structural die

Shock tower Up to 2700 t 1400 x 1980 x 1300 mm

Type Dimension Machine

20

Made

Gearbox Housing From 2500 to 3300 t

Type Dimension Machine

1900 x 1960 x 1450 mm 50

Made

Powertrain die

Engine blocks

Engine block From 2000 t to 2700 t

Type Dimension Machine

2400 x 2380 x 1200 mm 35

Made

Third plate

Flange Housing 2500 t

Type Dimension Machine

1850 x 1850 x 1400 mm 7

Made

Third plate & 4 slides

Camshaft Housing 3500 t

Type Dimension Machine

2300 x 1860 x 1950 mm 2

Made

Battery Housing

Battery Housing 4200 t

Type Dimension Machine

2600 x 2200 x 1600 mm 8

Made