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ABDA AGM Red Deer 2013 Anker Andersen Update
SLIDE 2 Todays Agenda :
- Update Alberta installations
- Compact design including crushers
- Recent projects
- Customer stations for Albertans
- Questions and answers
SLIDE 3 Update Anker Andersen Bottle Depot machines, Alberta.
- St. Albert Bottle Depot, St. Albert. In operation May 2012.
- North Refund Centre, Edmonton. In operation February 2012.
- Plus 2 Bottle Depot, Grande Prairie. In operation February 2012.
These machines have now combined more than 10.000 hours of
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- HLZ DD with Duo-Disc Inliner and material sorting of aluminum, bimetal,
clear PET,colored plastics and glass. Placed in the sorting area.
- Feeds directly into compactors for aluminum and clear PET
- Capacity : 2-300 containers per minute.
HLZ high-speed counting and sorting system
St Albert bottle depot
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- HLZ DD with Duo-Disc Inliner and material sorting of aluminum, clear PET and
colored plastics. Placed in the sorting area. Feeds directly into compactors for aluminum and clear PET Capacity : 2-300 containers per minute. HLZ high-speed counting and sorting system
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- Frontline : 3 Customer stations as Mono-Disc inliners with Count-Only.
- Sorting Area : 1 HLZ DD with material sorting – aluminum, bimetal, PET-Clear,
coloured plastic and glass.
- On the fly change of sorting stations for aluminum cans and clear PET.
- Capacity : 2-300 containers per minute.
HLZ high-speed counting and sorting system
SLIDE 9 Some highlights :
- Improved efficiency (up to 25-40% measured in GP)
- Higher throughput (volume up without staffing up)
- Low downtime (In 20 months no stops over 2 hours at NRC)
- Totally reliable counting and sorting
HLZ high-speed counting and sorting system
SLIDE 10 More highlights :
- High capacity : Up to 100.000 units per day demonstrated, 70-
80.000 per day on a regular basis.
- With compactors : substantial reduction in required storage
area.
- Reliable service available (NRC/Lawrence)
HLZ high-speed counting and sorting system
SLIDE 11 So we can conclude : The Anker Andersen counting and sorting equipment has with now more than 10000 hours of operations fully demonstrated that it is suitable to install in larger Albertan bottle depots. It improves efficiency, throughput and reliability in a cost- effective manner.
- St. Albert : “Thanks to the AA Machine both my brother and I
have been able to go on vacation this year” HLZ high-speed counting and sorting system
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HLZ DD C MS Standard Layout Capacity : 10 to 30 million per year
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HLZ DD C MS Compact model with NexGen compactors
SLIDE 14 Compact design means :
- Less footprint (save your warehouse space)
- Simple and efficient compactors without additional conveyors
- Better pricing for the compactors (talk with NexGen about this)
Only problem :
- Access to the Duo-Disc (Walkways/ladders)
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NWT, Hay River, QA-project
SLIDE 16 NWT Hay River QA Project Scope :
- MD-feeder, extended version
- Mono-Disc
- Light curtain for odd objects
Delivery : September 2013.
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Allstate Recycling, New York
Allstate Recycling, New York
SLIDE 18 Allstate Recycling, New York Scope :
- Complete glass in-feed with broken-glass removal
- Duo-Disc with table-top steel belts
- Scanner unit with bar-code recognition
- Sorting line with 6 sorting stations
- Delivery : September 2013
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Envirobank, Darwin, NT, Australia
SLIDE 20 Darwin, Northern Territory, Australia Scope :
- Complete glass in-feed with broken-glass removal
- Complete PET/Can in-feed with bulk-feeder
- Duo-Disc
- Scanner unit with bar-code recognition
- Sorting line with 6 sorting stations
- 3 Light curtains for odd objects
- Delivery : January 2014
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Mohawk Redemption Center Ilion, New York
SLIDE 22 Mohawk Redemption Center, New York State, USA Scope :
- Mono-Disc feeder with extended hopper
- Light curtain for odd objects
- Receipt printer
- Mono-Disc
- Sorting line with sorting stations : aluminum, small PET, large
PET Delivery : November 2013
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The customer receipt
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Customer stations for bottle depots in Alberta. Why ? At least 2 important reasons: 1. To improve customer experience 2. To minimize manual counting and sorting
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.
10 cent containers HLZ friendly 92% of all containers 25 cent containers HLZ friendly 7% of all containers 10 cent containers Not friendly Mainly drink pouches 1% of all containers 25 cent containers Not friendly Less than 1%
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First conclusion : Due to the variety of containers in the deposit system it is necessary to have a dedicated operator to operate the customer station. Second conclusion : We will use light curtains to count the difficult objects.
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Customer station without sorting
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10 cent 92% 25 cent 7% Pouches 1% 25 cent Rest
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Customer station with aluminum sorting
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10 cent 35% 25 cent 7% Tetra 5% Pouches 1% 25 cent Rest Aluminum 52%
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Customer station with sorting of aluminum and clear PET
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25 c 3% 10 c 13% Aluminum 52% Large PET Clear 4% Small PET Clear 22% Tetra 5% Pouches 1% 25 c Rest
SLIDE 34 A few comments :
- The remaining unsorted 10 cent containers will for the most part
be glass bottles. They are delivered in carton packs and are taken around the machíne.
- The unsorted fractions will have to be sorted manually. It is
however possible to use the machine for counting of the sorted fractions.
- Yearly capacity from 4 to 10 million containers per year per
machine.
- You can always start with 1 unit and see how it works before
adding the next units.
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- You can start out with manual sorting and add the other
functions at a later time. With an AA customer station you will have :
- First class customer service
- Minimum manual sorting
- No manual counting
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- At a payable price :
- Customer Station
CAD 60.000
CAD 72.000
- With aluminum and PET sorting
CAD 90.000 Plus delivery, installation and spare parts.
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- Sorting line new designed with free-hanging
photo-cells and sorting stations for better handling of tetra and gable-top and much easier maintenance.
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You can count on us!