400 Series Inert Gas Systems
NEW 400 SERIES VALVE Regulates and controls the mass flow & maintains pressure in one modular unit Valve Actuator/Regulator (On Primary Cylinder only) 2
NEW CYLINDERS Sizes Benefits 200 Bar Cylinders 80L To comply with explicit specifications 300 Bar Cylinders 80L & 140L Reduces cylinders needed & hardware 80L 140L 3 Dimensions in inches
CYLINDER QUANTITY REDUCTION Benefits Compresses gas and reduces cylinder quantity by 30-40% for 300 Bar, and >50% using 140L 283 m 3 1,415 m 3 PROTECTED SPACE 80L - 9 80L - 42 300 or or bar 80L - 6 140L - 4 140L - 17 80L - 30 4
FAST INSTALLATION Benefits Reduces hardware costs and installation time & provides neat appearance – no completer kits! No Spanners needed! - Quick connect adapters reduce installation time 5
FAST INSTALLATION Benefits PLUGGABLE Wire harnesses for pressure switch monitoring reduce installation time & provide neat appearance 6
FLEXIBLE DESIGN Benefits Cylinders can be remote (many metres away) at a central location 7
PRE-FABRICATED MANIFOLDS Benefits Saves on installation cost and time Need depictions of each size offering and net cost estimate 8 - Port Check Valves Pre-Assembled 4 - Port 8
SELECTOR VALVE SYSTEM Benefits Multi-hazard can be protected with common bank of cylinders, reducing system cost Thanks to our new valve, SCH 40 piping may be used throughout the multi-hazard design 9
LOWER COST PIPING Benefits Output pressure is limited to 55 Bar, with auto-shutoff when pressure exceeds 60 Bar, allowing Sch. 40 pipes to be used, even in multi-hazard applications SG11 Allowable Pipe Grade and Size Green = Qualified OK to Use Blank = Not Qualified Sch 40 THDF Per FSSA with allowable 20% Grade NPS Pipe A-106B A-106A A-106C A-53B ERW A-53A ERW A-53F Furnace size A-53B A-53A 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 10
Slide 10 SG11 added commas to benefit statement. Should multi-hazards be multi-hazard applications? Remoed text from below graph...redundant. Sari Gibson, 7/24/17
VENT REDUCTION Benefits 55% reduction in vent area lowers installation costs 280 m 3 hazard required 280 m 3 hazard requires 0.86 m 2 of ventilation @ 0.37 m 2 of ventilation @ 60 seconds discharge 60 seconds discharge 11
GLOBAL COMPLIANCE APPROVAL STATUS LPCB Approved Current 2019 TBA () 12
ENVIRONMENTALLY FRIENDLY Benefits 0 ODP, 0 GWP & 0 ALT – Truly green! 13
SUMMARY – KIDDE 400 SERIES • Installation cost is reduced • Lower cost SCH 40 pipe • Smaller vent area • Quick connect of hoses and wires • Pre-fabricated manifolds • Global Approvals • Environmentally friendly • System cost is reduced 14
SYSTEM ASSEMBLY 8 9 10 A Typical System Description 4 6 5 1 80L/140L Cylinder 2 Cylinder racking 3 7 3 Valve 4 Actuator/Regulator assembly 5 Slave gauge assembly 1 6 Discharge hose 7 Actuation hose (quick connect) 8 Manifold check valve 9 Pre-fabricated manifold 2 10 Manifold support brackets 15
ACTUATOR/REGULATOR ASSEMBLY Valve Solenoid Attachment Actuation Port to Valve (Regulated to 120 psi) Manual Release Only used on Primary Cylinder 16
VALVE ASSEMBLY Discharge Port with Outlet Cap Discharge Port Actuation Port to 2 nd Cyl. Actuation Safety Disc Port In Port for Actuator/Regulator, Secondary Cylinder Gauge & Refilling Secondary cylinder gauge with built- in pressure switch 17
HOSES (DISCHARGE & ACTUATION) Discharge Hose 3/4" • 410mm (16.1 in.), 90/90 • 510mm (20 in.), 90/90 Actuation hoses for: • 300mm (11.8 in.), Straight/Straight • 80L Primary Cyl. Actuation • 140L Primary Cyl. Actuation • Interconnecting 80L cyl • Interconnecting 80L cyl rows • Interconnecting 140L cyl • Interconnecting 140L rows 18
CYLINDER RACKING Cylinder Rack Microsoft Excel Calculator: Worksheet 19
PRE-FABRICATED MANIFOLDS 2 STUB 1 ROW 2" MANIFOLD BSP Pre-fabricated manifold used 3 STUB 1 ROW 2" MANIFOLD BSP to connect multiple cylinders or main and reserve cylinders to a 4 STUB 1 ROW 2" MANIFOLD BSP common header. These manifolds 5 STUB 1 ROW 2" MANIFOLD BSP are assembled with check valves . 6 STUB 1 ROW 2" MANIFOLD BSP 4 STUB 2 ROW 2" MANIFOLD BSP 6 STUB 2 ROW 2" MANIFOLD BSP 8 STUB 2 ROW 2" MANIFOLD BSP 20
SELECTOR VALVES Pressure regulator and individual solenoids are mounted on an easy-to-install back-plate 1 in. Threaded 1-1/2 in. Threaded 2 in. Threaded 3 in. Flanged 4 in. Flanged 2-way valves 21
CHECK, BLEEDER & SAFETY VALVES Manifold Check Valve is connected between the discharge hose and manifold/discharge piping for each cylinder. Comes standard with pre-fabricated manifolds. Closed-pipe safety relief valve End of actuation line bleeder valve 22
NOZZLES • Material: Brass • 4 Sizes: ½”, ¾”, 1” & 1 ½” • Can be mounted upright or pendent • 2 Patterns: 180° & 360° 23
ANCILLARY ITEMS (FROM LEGACY PRODUCTS) Discharge Pressure Switch: Discharge Pressure Switch: Standard Explosion Proof 3PDT rated10 Amp DPST rated 20 Amps Pressure Trip: Main/Reserve Transfer Switch: DPDT Switch 24
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