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1 Isgec Heavy Engineering Ltd. Isgec Foster Wheeler Boilers Pvt. - PDF document

1 Isgec Heavy Engineering Ltd. Isgec Foster Wheeler Boilers Pvt. Ltd. ISGEC Isgec Hitachi Zosen Ltd. (Subsidiary - Joint Venture with (Subsidiary - Joint Venture with Amec Foster Hitachi Zosen Corporation, Japan) Wheeler North America


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  2. Isgec Heavy Engineering Ltd. Isgec Foster Wheeler Boilers Pvt. Ltd. ISGEC Isgec Hitachi Zosen Ltd. (Subsidiary - Joint Venture with (Subsidiary - Joint Venture with Amec Foster Hitachi Zosen Corporation, Japan) Wheeler North America Corp., USA) Isgec TITAN Metal Fabricators Pvt. Ltd. Saraswati Sugar Mills Ltd. (Subsidiary - Joint Venture with TITAN Metal (Wholly Owned Subsidiary) Fabricators Inc., USA) Process EPC Projects Isgec Redecam Enviro Equipment Solutions P Ltd. Boilers - Utility Presses (Subsidiary - Joint Venture with Redecam Group SpA Italy) Boilers (Isgec IJT Boilers) Castings Sugar Plants & Metal Cutting Machinery Machinery Air Pollution Control Contract 2 Equipment Manufacturing

  3. Business Verticals 3 Link to Video

  4. GLOBAL FOOTPRINT GLIMPSES OF KEY PROJECTS AFRICA 4

  5. Manpower Figures (rounded off) No. of Engineers - Graduate : 850 Nos No. of Engineering Diploma holders : 1050 Nos Total No. of Employees : 2818 Nos* * This does not include SSM / JV / Contractual Staff. 5

  6. FINANCIALS  Listed on Bombay Stock Exchange. (Market Capitalization Rs. 4200 Crores )  Net Worth (Consolidated) : Rs 1381 Crores (F 2018)  Balance Sheet Size (Consolidated) : Rs 3829 Crores (F-2018) Ranked amongst top 300 Indian Companies by Economic Times, Business Standard, Forbes, Dun and Bradstreet 6

  7. Orders in Hand • Presently executing orders in – Indonesia, Philippines, Thailand, Vietnam, Sri- Lanka – Guatemala, Honduras, Colombia, Brazil, Mexico, Peru, Dominican Republic, El Salvador, Venezuela, Nicaragua – Kenya, Nigeria, Malawi, Senegal, Ethiopia – Saudi Arabia, UAE, Oman, Jordan, Turkey 7

  8. STRATEGIC TECHNOLOGY PARTNERS Envirotherm GmbH Siemens Heat Transfer Technology Sumitomo SHI FW Energia Oy, Finland b.v Netherlands (PC, CFBC, Packaged Type Oil & Gas Fired (Electrostatic Precipitators (Heat Recovery Steam Generators Boilers) upto 1000MW) upto 470MW , Flue Gas Cooler and CO Fired Boilers) (HP / LP heaters, Water Cooler Condensers) Fuel Tech Inc., USA Hitachi Zosen Corporation, Japan (For reduction of Particulate Matter emissions by use of Electrostatic Precipitators performance (Manufacturing specialized improvement technologies especially Flue Gas and critical process equipment) Conditioning and For NOx reduction processes by use of urea or ammonia SCR and SNCR) Neuson Hydrotec, Austria Titan Metal Fabricators, USA Hot Working Press solution, Open Die (Corrosion resistant Process Equipment) Forging Presses, Forging Plant & Straightening Presses Belleli, Italy Bosch Projects, South Africa ABB Lummus Heat Transfer, USA 8 (Breech Lock Heat Exchangers) (Chainless Cane Diffusers) (Helix Heat Exchangers)

  9. STRATEGIC TECHNOLOGY PARTNERS Sumitomo SHI FW Energia Oy, Finland: - For Circulating Fluidized Bed Combustion (CFBC) Boilers up to 99.9 Mwe - For Oil & Gas, Shop Assembled Water Tube Packaged Boilers up to 260 TPH - For Pulverized Coal Fired Sub-Critical Boilers and Super-Critical Boilers (60 to 1000 Mwe) - For Feed Water Heaters and Surface Condensers - For Reheat Design of CFBC Boilers upto 100 MW ABB Lummus Heat Transfer, USA for Helix Heat Exchangers Belleli, Italy, for Breech Lock Exchangers BOSCH Projects, South Africa, for Chainless Cane Diffusers Envirotherm GmbH, Germany, for Electrostatic Precipitators (ESP) up to 1000 Mw Fuel Tech Inc., USA: - For reduction of Particulate Matter emissions by use of Electrostatic Precipitators performance improvement technologies (especially Flue Gas Conditioning) - For NOx reduction processes by use of urea or ammonia (SCR and SNCR) Siemens Heat Transfer Technology b.v Netherlands, for Drum type Heat 9 Recovery Steam Generators, Flue Gas Coolers and CO Boilers

  10. JOINT VENTURES Isgec Hitachi Zosen Ltd. - a joint venture with Hitachi Zosen Corp., Japan, set up to cater to the specialized & critical Process Equipment requirements of refineries, fertilizer & petrochemical industries, across the world Isgec Foster Wheeler Boilers Pvt. Ltd. - a joint venture with Sumitomo SHI FW Energia Oy. Finland to do detailed engineering of Boilers of both ISGEC and Foster Wheeler Isgec TITAN Metal Fabricators Pvt. Ltd. - a joint venture with TITAN Metal Fabricators, Camarillo, CA USA to manufacture corrosion-resistant process equipment and provide the next generation of reactive alloy equipment to global customers in the Chemical, Petro Chemical, Oil & Gas, Fertilizer, Mining, Power Generation, Pharmaceutical, and Steel Manufacturing industries ISGEC Redecam Enviro Solutions – a joint venture with Redecam, Italy for Air Pollution Control Systems including Air filtration systems 10

  11. PRODUCTS AND PROJECTS 11

  12. PROJECTS BUSINESS - CAPABILITIES AND SERVICES • Basic Design • Detailed Engineering • Project Management • Procurement • Logistics • Site Construction • Installation, Testing, Commissioning and Handing-over • After sales service • Training – Class room based / On-site • Operation and Maintenance 12

  13. EPC - POWER PLANTS, FACTORIES AND MATERIAL HANDLING PROJECTS 13

  14. CORE COMPETENCE – EPC POWER PLANTS Over 60 Power and Cogeneration Projects Fuel Specific Solutions • Renewable Fuels • Fossil Fuels » Biomass » Indian Coal of different grades » Bagasse » Imported Coals » Waste Heat Gas » Petcoke » Lignite • Municipal Solid Waste / RDF » Oil & Gas Industry Specific Solutions • Independent Power Plants (IPP’s) • EPC for the complete Power Plant • Boiler - Turbine Islands (BTG Power Islands) up to 1000 MW • Balance of Plant (BOP) solutions for any BTG package up to 100 MW 14

  15. EPC POWER PLANTS - OFFERINGS Captive Power Plant Solutions for Cement,  Metal, Petrochemical & Other Industries.  Co-Generation Power Plant Solutions for Sugar, Paper, Textile & Chemical Industries.  Waste Heat based Power Plant Solutions for Coke Oven, Sponge Iron, Cement & Metal Industries & Combined Cycle Power Plant . Independent Power Plant Solutions for  Biomass & Utility Sector.  Energy from Waste Solutions in association with Hitachi Zosen. Commissioned : 1036 MW with Max.  Operation & Maintenance Services single unit size of 62.3 MW Under execution : 365 MW with Max. single unit size of 35 MW Total Executed / under execution : 1401 MW 15

  16. EPC POWER PLANTS – END TO END SOLUTIONS Mechanical Electrical, C&I Services • Turbine Generator with • Switchyard up to 220 KV • Plant Engineering Auxiliaries • Plant Electricals • Project management • Boiler and Auxiliaries • HV Transmission lines • Procurement management • Fuel Handling system • Plant Instrumentation • Inspection • Ash Handling system • Plant DCS • Complete Plant civil works • Cooling Tower/ACC • Plant load Management & • Supervision of erection & • Complete Plant piping shredding system commissioning • Water intake & Treatment System • Emergency & Black start DG • Erection & Commissioning • Fire fighting system Set • Training • Air conditioning & ventilation • Operation & Maintenance system 16 • Compressed Air System

  17. CORE COMPETENCE - MATERIAL HANDLING 440 TPH Coal Handling System Stackers Reclaimers Coal Conveying System 17

  18. CORE COMPETENCE - MATERIAL HANDLING An idea of the material handling contract under execution  16 km of cross country pipe conveyor  Crossing three rivers & one railway line  For 3x650 MW & 1x500 MW units  Crusher capacity – 1200 TPH  Steel erection – 16000 MT 18

  19. INDUSTRIAL AND POWER BOILERS 19

  20. CORE COMPETENCE – BOILERS Over 790 Boiler Projects Applications Products • Circulating Fluidized Bed Combustion Boilers • Power Generation • Cogeneration • Atmospheric Fluidized Bed Combustion Boilers • Process Steam • Pulverized Coal Fired Boilers • Bagasse & Biomass Boilers • Oil and Gas Fired Boilers • Waste Heat Recovery Boilers • Municipal Solid Waste / RDF Fired Boiler • Slop Fired Boilers 20

  21. BOILERS - FUELS • Wood Chips • Woody Biomass • Olive Wood Trimmings • Cane Top & Trash • Coconut Shell • King Grass / Napier Grass • Groundnut Shell • Other agricultural wastes, individually or in combinations • Subabul Wood • Coal • Red Gram Husk • Oil, Natural Gas and Bio -Gas • Bengal Gram Husk • Slop/ Vinasse (Distillery Spent Waste) • Cashewnut Shell • Municipal Solid Waste / RDF 21

  22. SUGAR PLANTS AND MACHINERY, REFINERIES AND DISTILLERIES 22

  23. CORE COMPETENCE – SUGAR PLANTS & MACHINERY Over 140 Sugar / Refinery / Distillery Plants and Major Expansions • Up to 55” x 110” size Mills • Up to 30,000 TCD Complete Sugar Plants • Diffuser (Chain & Chainless Type) up to 18000 TCD • Sugar Refineries - Stand alone and Back end process up to 3000 TPD • Plantation White Sugar, VHP Sugar and Raw Sugar • Distillery Plants up to 600 KLPD 23

  24. PRODUCTS 24

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