#01 POLYRACK TECH-GROUP LINE-UP The desire to perform well, the - - PowerPoint PPT Presentation

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POLYRACK TECH-GROUP

Alexei Grigoriev, gymnast in the Straubenhardt Gymnastics Club (1st German League) Dimitri Walter, gymnast in the Straubenhardt Gymnastics Club (1st German League), employee at POLYRACK Electronic-Aufbausysteme GmbH

The desire to perform well, the ambition to achieve the goal, the enjoyment of success – sport is our guiding principle.

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POLYRACK TECH-GROUP

// POLYRACK Electronic-Aufbausysteme GmbH

(Electronic Packaging Systems)

// RAPP Kunststofftechnik GmbH

(Plastics Technology)

// RAPP Oberflächenbearbeitung GmbH

(Surface Treatment)

// econ solutions GmbH // POLYRACK AG // POLYRACK North America Corp. // POLYRACK Science and Technology (Shenzhen) Co., Ltd.

// Association

PLANT 1 PLANT 2 PLANT PR-NA

PLANT 1 POLYRACK TECH-GROUP, Headquaters Straubenhardt / Germany PLANT 2 POLYRACK TECH-GROUP, Straubenhardt / Germany PLANT PR-NA POLYRACK North America Corp., Cumberland / USA

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POLYRACK TECH-GROUP

// History

Horst and Andreas Rapp

1979

1979 Foundation of POLYRACK Electronic-Aufbauysteme GmbH (Electronic Packaging Systems), Germany

1981

1981 Occupation of the first company building, Straubenhardt, Germany (Plant 3, 1300 m²)

1993

1993 Foundation of RAPP Kunststofftechnik GmbH (Plastics Technology), Söllingen, Germany (Plant 5, 700 m² / Total 4500 m²) and POLYRACK AG, Urdorf, Switzerland

1994

1994 Extension of Plant 1 (4000 m² / Total 8500 m²)

1996

1996 Introduction of Systems Technology, POLYRACK Electronic- Aufbausysteme GmbH (Electronic Packaging Systems)

2000

2000 Extension of Systems Technology and move to Ittersbach, Plant 4 (3600 m² / Total 12100 m²)

2006

2006 Foundation of POLYRACK North America Corp., USA

2007

2007 Building and move of RAPP Kunststofftechnik GmbH (Plastics Technology), Straubenhardt, Heinrich-Hertz-Straße (Plant 2, 9100 m² / Total 21200 m²)

2008

2008 Move into first company building of POLYRACK North America Corp., USA (1400 m² / Total 22600 m²) 1990 Foundation of RAPP Oberflächenbearbeitung GmbH (Surface Treatment), Building of headquarters in Straubenhardt, Germany (Plant 1, 2500 m² / Total 3800 m²)

1990 2009

2009 Occupation of new company building of POLYRACK AG, Urdorf, Switzerland and Foundation of POLYRACK Science and Technology (Shenzhen) Co., Ltd., Shenzhen, China 2010 Foundation of econ solutions GmbH, Straubenhardt, Germany

2010

// POLYRACK Electronic-Aufbausysteme GmbH

(Electronic Packaging Systems)

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POLYRACK TECH-GROUP

• Integrated and total solutions for electronics
• Enclosures, 19" subracks, front panels, microcomputer packaging

systems for VMEbus, VME64x, CompactPCI and Industrial PC applications, backplanes.

// RAPP Kunststofftechnik GmbH

(Plastics Technology)

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POLYRACK TECH-GROUP

• Thermoplastic components
• Film back injection moulded components
• Assemblies as well as moulded mechanical and electronic

components

• Product design and development, including design and

functional prototypes

• Tool making

// RAPP Oberflächenbearbeitung GmbH

(Surface Treatment)

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POLYRACK TECH-GROUP

• Surface finishing
• Powder coating and varnishing
• Printing of components with silk screen and pad

printing processes

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POLYRACK TECH-GROUP

• Intelligent Energy Controlling
• One system consisting of hard and software for all energy fields

(electricity, gas, water, etc.)

• Business activities of econ solutions GmbH

measurement concept development, start-ups, training and consultation

// econ solutions GmbH

// Subsidiaries

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POLYRACK TECH-GROUP

// POLYRACK AG, Switzerland Sales and production location // POLYRACK North America Corp., USA Sales and production location // POLYRACK Science and Technology (Shenzhen) Co., Ltd., China Sales location, purchasing / production location

POLYRACK North America Corp.

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POLYRACK TECH-GROUP

// Company growth

without subsidiaries

2003 21,5 Mio € 2004 24,5 Mio € 2005 24 Mio € 2007 31,5 Mio € 2009 27 Mio € 2008 32 Mio € 2006 27,5 Mio € 2010 31,5 Mio € 2011 37 Mio €

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POLYRACK TECH-GROUP

// Employees

without subsidiaries

2003 180 2004 190 2005 194 2006 230 2007 260 2008 280 2009 250 2011 260 2010 255

// Markets

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POLYRACK TECH-GROUP

• Automation
• Automotive
• Mechanical Engineering
• Medical Technology
• Multimedia
• Measurement and Control Technology
• Safety Engineering
• Telecommunications
• Transport and Traffic Engineering
• Traffic Control Technology
• and more

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POLYRACK TECH-GROUP

// Presence

Headquarters Production locations Subsidiaries POLYRACK Sales Representatives Distributors

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POLYRACK TECH-GROUP

// References

• ver 2.000 customers

WORLDWIDE

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POLYRACK TECH-GROUP

// POLYRACK Electronic-Aufbausysteme GmbH DIN EN ISO 9001:2008, Quality management DIN EN ISO 14001:2009, Environmental management // RAPP Kunststofftechnik GmbH DIN EN ISO 9001:2008, Quality management DIN EN ISO 14001:2009, Environmental management DIN EN 16001:2009, Energy management ISO/TS 16949:2002 (in preparation) // POLYRACK TECH-GROUP „iF product design award“ for the case series FreeTEC „red dot 2007“ for the Corporate Design of POLYRACK TECH-GROUP

// Awards and Certificates

Polyrack is the main sponsor of the KTV gymnastics club in Straubenhardt.

“I like people with a sporting spirit, because they are ambitious and good team players.”

Horst Rapp

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POLYRACK TECH-GROUP

// Sponsoring

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Standard products

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Standard products

• Extensive programme
• Market-driven designs
• Optimized functionality
• More than 500 types of products available from stock

// 19" desk-top enclosure Basic Series 83 Series 84 Series 86 // Desk-top / 19" rack-mount enclosures FreeTEC Magic // 19" rack-mount enclosure Space // Small equipment cases Sequence Quarto SmarTEC CasTEC Series 72 Series 73 // DIN-rail modules Railo // Panel enclosure PanelTEC

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Enclosures

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Future and Future X // Series 75 // Series 76 // Series 77 // FerroRAIL

// 19" Subracks

// Front panels // Handles and extractor handles // PCB holder // 19" front panels // Front panels for plug-in units // Mounting and assembly hardware // Guide rails // Plug-in units

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Front Panels and Accessories

// Microcomputer Packaging Systems for

• VMEbus
• VME64x
• CompactPCI
• CompactPCI PlusIO
• Industrial PC
• VPX

// Fan Trays // Backplanes

• VMEbus
• VME64x
• CompactPCI
• CompactPCI PlusIO
• VPX

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Systems Technology

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POLYRACK TECH-GROUP

// Customized Solutions

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POLYRACK TECH-GROUP

// Customized Solutions

• Detailed consultation
• Rapid and reliable development
• Reproducible, high quality
• Economic serial production
• Assembly
• Testing and inspection concepts
• Logistical concepts

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Products and Services

• Development and Design
• Thermal simulation
• Enclosures
• 19" subracks
• Front panels
• Mechanical parts
• Assembly

// Typical materials and dimensions

• Aluminum
• Steel with various surfaces
• Die-cast alloys (aluminum/zinc)
• Enclosure Dimensions: max 1.000 x 1.000 mm
• Thickness of sheet metal: 0,5 – 6,0 mm

// Customized Solutions / Mechanics

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Manufacturing Technology

• Extrusion Processing
• Punching/Nibbling Technolgy
• Tool based Stamping
• Laser Cutting
• Punching/Nibbling/Laser Technology
• Bending/Forming
• Condensator-Welding
• MIG/MAG/Laser Welding
• Press-fit, Pop Riveting
• Bending
• Milling
• and others

// Customized Solutions / Mechanics

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POLYRACK ELECTRONIC-AUFBAUSYSTEME

// Products and Services

• Customized Systems
• Cable Assembly
• Completely assembled systems
• Testing (function and safety)
• Layout and development
• Custom backplanes

// Customized Solutions / Systems Technology

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RAPP KUNSTSTOFFTECHNIK

// Products and Services

• Development and design
• Moldflow analyses
• Tool and mould making
• Prototyping
• Film back injection moulding
• Metalizing
• Assembly
• Ultrasonic welding

// Manufacturing Technology

• Process controlled plastics injection moulding
• Machine class 25 – 650 T.

// Materials

• Thermoplastic materials
• Technical plastics: PA6, PA66, PA12, POM, PC-ABS, PC+ABS, PMMA

PBT: also available with fibre glass e.g. crystal balls

• Generic plastics: PE, PP, PS
• High-performance plastics: PPS, LCP, PSU
• Weight per part 0,5 – 3.000 g

// Customized Solutions / Plastics Technology

* by use of Chromital Surtec 650 awarded with “Qualicoat”, “GSB-Gütesiegel” (seal of approval), “Industriepreis 2007 (industrial award)

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RAPP OBERFLÄCHENBEARBEITUNG

// Products and Services

• Silk screen and pad printing processes, incl. film and screen

design

• Powder coating
• Surface finishing through alodining (hexavalent chrome free!)

// Manufacturing Technologies

• Semi- and automated silk screen and pad printing processes
• Manuel and automated powder coating lines
• Process controlled and ecological* electroplating

// Customized Solutions / Surface Treatment

POLYRACK TECH-GROUP

// Thomas Taranu

The POLYRACK TECH-GROUP is the main sponsor of the gymnastics club KTV Straubenhardt. The club is known for its success in the „Bundesliga“ and its youth work.

„Winners need reliable partners.“

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