Wind Turbine Oil Exchange Service COMPANY PRESENTED BY C R I S T - - PowerPoint PPT Presentation

Wind Turbine Oil Exchange Service

COMPANY PRESENTED BY C R I S T I A N S E N

Suszi Industrial Customer offer

• To provide customers with OEM approved M obil fully synthetic and mineral based

lubricants & greases

• To pre filter all bulk oils before each delivery to enable the products to meet or exceed

the super clean ISO cleanliness levels required by the industry and gear box OEM ’s.

• To deliver these products through patented bulk oil delivery systems to both offshore

and onshore wind farms throughout Romania.

• To remove and dispose of waste oils from sites after the completion of each oil service
• To ensure that all health and safety risks are thoroughly assessed prior to the delivery of

product and that all onsite rules and regulations are understood and adhered to by Suszi Industrial’s staff members while working on customers premises.

• To offer customers a state of the art used oil analysis and condition monitoring service
• To offer customers Free Technical help and support on all lubrication issues.

Section 1

The Products

M obilgear SHC XM P 320

Taking wind turbines to new heights Wind turbine gear boxes are sophisticated pieces of machinery that require the very best protection from the gear oil lubricant to ensure longer life, less downtime and better reliability. M obilgear SHC XM P 320 offers customers the following benefits

• Superb long term gear and bearing protection
• Excellent oxidation stability for extended service life
• Outstanding rust and corrosion protection exceptional filterability and keep clean performance
• Excellent filterability and keep clean performance

2 4 6 8 10

M icropitting Protection Gear bearing wear protection Oxidation Stability Low Temperature Performance Filterability Water Tolerance Foam and Air release Rust and corrosion performance

Performance Characteristics of M obil SHC XM P 320 against competitors synthetic gear oil products

Competitors Synthetic Product M obilgear SHC XM P 320

This is a sample of a mineral gear oil that has suffered total

• xidation and failure due to the

extreme temperature conditions within the wind turbines gear box

Change your turbines over to Mobil’s SHC Synthetic Technology & protect your equipment The True Cost of not using Mobil’s SHC Synthetic Lubricants in your Turbines

M obil SHC Grease 460 WT

The Versatile Grease for Wind Turbines

• Wide application temperature range
• Excellent false brinelling protection
• Outstanding structural stability in the presence of water
• Excellent protection against rust, corrosion, and wear

Section 2

Product Filtration

Suszi Industrial have recognised the industries need for cleaner products to be made available when servicing wind turbines. With this in mind Suszi Industrial is capable of cleaning ISO 320 gear oil products and hydraulic oils down to super clean ISO cleanliness levels prior to the delivery being made to customers.

Product Cleanliness Levels

The Filtration Plant Equipment

The use of CC. Jensen 3 M icron absolute filtration systems capable of cleaning products down to super clean levels. Gear Oil ISO 320 = To ISO Cleanliness level 16/ 14/ 11 Hydraulic Oils = To ISO Cleanliness levels of 17/ 14/ 11 1000 litre Stainless Steel heated IBC treatment tanks to pre heat the products prior to filtration to help speed up the process. The use of product dedicated hoses and sealed IBC tanks that will maintain the highest levels of cleanliness during the product cleaning process The use of Parker Laser particle counter to ensure the correct cleanliness levels are reached during the filtration process.

Product Cleanliness Checks & Certification of Products

Capable of checking cleanliness levels of heavy ISO 320 gear oils at ambient temperatures Battery operated for portable use at customers sites Test results printed and batch numbered

• n each sample

Software to evaluate data and analyze trends

Independent Laboratory Certificates of Cleanliness

Customer: Site: Equipment: Lubricant: Lab Ref: CCJenson 137 ISO Code: 15/14/12 (CCJenson 137) ISO Code: Report Date: 10/08/09 Discrepancy: Action: Lab Ref 137 Received 10/08/09 Sample Sample Date 06/08/09 Sample No 7630.001 Equip Hours

• Lube Hours
• Elements ppm

Iron Chromium Aluminium Copper Lead Nickel 1 Tin 1 Manganese Titanium Silver Molybdenum 1 Zinc 2 Phosphorus 377 Calcium 4 Barium Magnesium Silicon 12* Sodium 1 Boron Vanadium Physical Tests ISO Code 15/14/12 PQ 3 Water (%)

• Water (ppm)

134 TBN/TAN TBN

• TAN

0.99 Viscosities Visc @ 40'C 329 Visc @ 100'C

• Recommendations are based on the validity of the sample as received.

Swansea Tribology Services

Swansea Tribology Services Ltd., 5 Penrice Court, Fendrod Business Park, Swansea SA6 8QW Web: www.trib.co.uk Email: Swansea_Tribology@Compuserve.Com Tel: 01792 799036 Fax: 01792 79903 Normal - the ISO Code falls outside 16/14/11 but would normally be considered satisfactory. Continue in Service. Resample at regular intervals. CCJenson Chemical Corporation Mobil SHC XMP 320 Oil / - Mobil SHC XMP 320 Condition: Satisfactory

4 8 12 16 20 1 2 3 4 5 6 Fe Cr Ni Si 2 4 6 8 10 1 2 3 4 5 6 Cu Pb Sn 40 80 120 160 200 1 2 3 4 5 6 Water_KF 100 200 300 400 500 1 2 3 4 5 6 Visc40 4 8 12 16 20 1 2 3 4 5 6 ISO>2 ISO>5 ISO>15 0.5 1 1.5 2 1 2 3 4 5 6 TAN

Section 3

The Pump Units

Design Possibilities & Flexibility of the Sage Vac Pump Units

• New and waste oil tank sizes can vary in size to suite each customers

individual needs

• Extra tanks can be fitted to units for other products (Hydraulic Oils)
• Separate flushing oil tanks and hoses can also be fitted
• Lengths of delivery hoses can vary depending on the heights needed to reach
• Oil heating systems fitted to all systems
• Weather proof covers
• Crane lifting lugs
• Fork lift lifting points
• 3 M icron CC Jensen Filtration Units

Cut Oil Exchange Time by 75%

1. Oil drums hoisted up and down the tower 2. No filtering available 3. Slow gravity drain of used oil 4. The manhandling of heavy drums 5. M ultiple winching cycles 6. Slow refilling times 7. M ultiple service engineers required 8. 8 to 10 hours downtime per oil change service

1. Product dedicated twin hose system 2. Filtered clean oil direct to the gear box 3. Vacuum Drain removal of waste oil 4. Easy hose connections directly onto the gearbox sump. 5. Single winch cycle of hoses up & down 6. Heated new oil for a fast delivery 7. Only 2 engineers required 8. Service time reduced to 1.5 to 2.5 hours

Traditional M ethod of service

Waste Oil Removal

Suszi Industrial is ISO 14001 and ISO 18001 certified. We provide a specialised company for transporting the waste oil from your site to a waste removal plant. This system will help customers reach and maintain the high standards required to meet with the ISO 14001 and will keep the environment free of toxic waste.

Section 4

Delivery Service

Delivery Service

• A pre delivery Health & Safety inspection will be made to each site prior to the delivery being

made , these inspections will ensure that all aspects of H & S are met during each oil exchange.

• These inspections include: checks on road access to each turbine, the length of delivery

hoses that will be required, the volume of product needed, the type of connectors required to couple to the gear box sumps and a review of the systems M ethod statement and Risk Assessment documents with the site manager.

• All pump operators are fully trained in the safe operation of the Sage Vac pump systems
• All pump operators will be trained to enable them to climb the towers.
• Timed deliveries to meet with customers planned maintenance schedules and deadlines
• Communication radios provided to enable communication from the pump operator to the

turbine engineers during the product transfers.

• A single point of contact based at our transport office who will provide clear and up to date

information regarding deliveries.

Industry Approved Products Filtration of the product One UK Based Distribution Warehouses Offshore Wind Farms Onshore Wind Farms Removal of Waste Products Average Service Time reduced to 2 hours Reduction of Accident Risk

The benefits to the customer

Wind Turbine Lubrication Services www.suszi-industrial.com

Tel:+40 241 619 393 Fax: +40 241 619 383

• ffice@suszi-industrial.com

THANK YOU FOR YOUR ATTENTION! ANY QUESTIONS