UNIVERSITY OF PADOVA ING-IND/17 Research Team Mauro Gamberi Alessandro Persona Associate Professor Full Professor mauro.gamberi@unipd.it alessandro.persona@unipd.it +39 0444 998735 +39 320 4347366 Daria Battini Assistant Professor and Researcher daria.battini@unipd.it +39.0444 998735 Maurizio Faccio Assistant Professor and Researcher maurizio.faccio@unipd.it Vicenza +39 049 8276796 Fabio Sgarbossa Assistant Professor and Researcher fabio.sgarbossa@unipd.it +39 049 8276796 Giorgia Zanin Ph. D. student giorgia.zanin@unipd.it Padova +39 0444 998756 Alessandro Andriolo Ph. D. student andriolo@gest.unipd.it +39 0444 998756 Umberto Peretti Ph. D. student uperetti@gest.unipd.it +39 0444 998756 Anna Azzi anna.azzi@unipd.it
TEACHING ACTIVITY Ingegneria Meccanica Ingegneria Gestionale Ingegneria Meccanica (Sede Vicenza) (Sede Vicenza) (Sede Padova) Laurea Laurea M Laurea Laurea Laurea M Laurea Laurea Triennale Innovazione Triennale Magistrale Meccatronica Triennale Magistrale del Prodotto Mecc/Mct Gestione Logistica Impianti Impianti Impianti Logistica degli Impianti Impianti Impianti Logistica del meccanici Industriali Meccanici Industriale impianti meccanici meccanici Industriali Industriale prodotto industr. 2°anno 3°anno 3°anno 1°anno 3°anno 1°anno 2°anno 3°anno 1°anno 2°anno 6 u.c. 6 u.c. 6 u.c. 6 u.c. 9 u.c. 9 u.c. 9 u.c. 9 u.c. 9 u.c. 9 u.c. 450 students – 208 hrs lectures 170 students – 234 hrs lectures 350 students – 234 hrs lectures 24 total CFU 27 total CFU 27 total CFU Ph.D. School in “Mechatronics and Product Mechanical Innovation Engineering” Head prof. Alessandro Persona 8 scholarships/year XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
RESEARCH TOPICS N.1 PRODUCTION & ASSEMBLY PRODUCTION SYSTEM DESIGN SYSTEM DESIGN Mixed Model multi feeder assembly line Optimal Centralization/Decentralization design and balancing and sequencing Degree of Component Inventory and Optimal Feeding System in an Assembly System F ( X , ) w IL i m s j , k , s s k j XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
RESEARCH TOPICS N.1 ERGONOMIC PRODUCTION PRODUCTION SYSTEM DESIGN SYSTEM DESIGN Real time ergonomics analysis Framework for productivity and ergonomics improvement through motion capture in assembly system design system Most downloaded paper March 2012 IJIE : Battini D., Faccio M., Persona A., Sgarbossa F., (2011). New methodological framework to improve productivity and ergonomics in assembly system design. International Journal of Industrial Ergonomics, Vol. 41, No. 1, pp. 30-42.2011. XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
INNOVATIVE TECHNIQUES FOR MATERIAL MANAGEMENT Consignment stock inventory model in Kanban number optimization procedure an integrated supply chain for Supermarket Warehouse Single-vendor multi-buyer C LT SS C C C C a) kanban tot inventory operators stockout SKU q Vendor Vendor Buyer Buyer Decision Varibles • N ° Operators (LT) b • Service Level q Parameters: Vendor Vendor Buyer 1 Buyer 1 • CV (Mix variation) q q • Models diversity index Buyer i Buyer i Buyer m Buyer m buyer i buyer i buyer buyer Inventory level Inventory level vendor vendor vendor vendor time time time time XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
LOGISTICS Order and batch picking problem Picking in AS/RS systems Analytical formulation XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
SUSTAIABLE SUPPLY NETWORK DESIGN AND TRANSPORTS Sustainable supply chain network: closed loop with through the complete reprocessing of the end of life products by manufacturers Social responsability company perspective Pareto Chart of the Standardized Effects Main Effects Plot (data means) for TOTC (response is TOTC, Alpha = ,05, only 30 largest effects shown) Ty pe of SC REPRO C /TO T % DC /V A L% 16000000 2,0 Average disposal B Factor Name FWSC average cost FWSC C A Ty pe of SC 12000000 cost for FWSC BC F B REPRO C /TO T % G C DC /V A L% A 8000000 BF D RM/PC % D E C T*% BD 0 1 0,0 0,1 0,2 0,4 0,8 0,1 0,3 0,5 AE F PC /V al% Traditional company perspective Mean of TOTC RM/PC % C T*% PC /V al% BG G DISTA NC E 16000000 E DF BDF Term AEG 12000000 ACEG ACE AG CLSC CLSC average cost ACG 8000000 AC BEG BE 0,3 0,4 0,5 0,5 0,7 0,9 0,35 0,50 0,65 BCEG BCE DISTA NC E 16000000 BCG EG CE CEG 12000000 CG AFG 0 5 10 15 € (mil/year) 0 50 100 150 200 250 300 8000000 Standardized Effect 1 2 Transportation network design. Parametric modelling of freight networks. Internal and external cost estimation. Intermodality. Sustainability. Costo Combinato Costo Stradale Schrozberg-Castiglione dS Schesslitz-Collecchio Rudolstadt-S. M. di Zevio Meeder-S. M. di Zevio Carico - Scarico Meeder-Soliera Meeder-Novara Meeder-Collecchio Meeder-Bologna Bissingen-Castiglione dS Ansbach-Collecchio Ansbach-Castiglione dS XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 € - 200 400 600 800 1,000 1,200 Venice (Italy) 12-14September 2012
PACKAGING DESIGN Software packaging Roadmap for packaging design studies and research design optimization Hardware packaging design optimization: multi stress simulation system XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
RESEARCH TOPICS N.1 HEALTH CARE LOGISTICS PRODUCTION SYSTEM DESIGN Macro Healthcare logistics: Micro Healthcare logistics: automated RF a system dynamics framework dispenser for hospital drugs distribution Drawer Area Vasta: Warning lights group purchasing organization • Beds number per ward • Average beds occupation wards • Beds occupation standard deviation beds • Average bed daily consumption (drugs/materials/consumer items) hospital 1 Drugs/materials Suppliers hospital 2 Healthcare Logistic HUB hospital n TAG/ BARCODE OPEN button 8:00 11:00 14:00 16:00 18:00 20:00 15 lug 2010 15 lug 2010 15 lug 2010 15 lug 2010 15 lug 2010 15 lug 2010 N° 123456 N° 123456 XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
RESEARCH TOPICS N.1 TRACKING AND TRACING PRODUCTION SYSTEM DESIGN MES SYSTEMS Methodological framework to implement tracking and tracing by RF-ID Industrial application: inside plant logistic Service application: routing optimization in waste collection 1. Definition of industrial and management requirements. 2. Identification of project conditions (PCs). 3. Identification of project variables (PVs). 4. Evaluation of technological alternatives. 5. Sensitivity analysis of different alternatives. 6. Economic evaluation of different alternatives. 7. Strategic evaluation of different alternatives. 8. Choice of the best alternative. XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
TOTAL PRODUCTIVE MAINTENANCE Innovative Maintenance Concepts: Systemability and Novel Spare Parts Management Spare Parts Management Systemability Approach Drive-Chain (left) and Gear (right) Reliability: Systemability vs Work Data Set Optimal Replacement Policy under Random Environments In collaboration with prof. Pham - Rutgers University XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
RESEARCH TOPICS N.1 AUXILIARY PLANTS PRODUCTION SYSTEM DESIGN ANALYSIS AND DESIGN Solar radiation estimation with multi-location models 1 Ellipsoidal Solar Simulation 0.8 Diffuse fraction Y 0.6 0.4 Ray-tracing simulation of ligth 0.2 90 1 120 60 20 0.8 rays 0 target 15 0 0.2 0.4 0.6 0.8 1 0.6 Clearness index Kh 150 30 10 0.4 0.2 5 180 0 0 z -5 -10 210 330 -15 -20 240 300 -20 -15 -10 -5 0 5 10 15 20 y 270 XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012
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