UNIVERSITY OF PADOVA ING-IND/17 Research Team Mauro Gamberi - - PowerPoint PPT Presentation

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UNIVERSITY OF PADOVA ING-IND/17 Research Team Mauro Gamberi - - PowerPoint PPT Presentation

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UNIVERSITY OF PADOVA ING-IND/17 Research Team Mauro Gamberi Alessandro Persona Associate Professor Full Professor mauro.gamberi@unipd.it alessandro.persona@unipd.it +39 0444 998735 +39 320 4347366 Daria Battini Assistant Professor and

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SLIDE 1

UNIVERSITY OF PADOVA ING-IND/17 Research Team

Alessandro Persona Full Professor alessandro.persona@unipd.it +39 320 4347366

Daria Battini Assistant Professor and Researcher daria.battini@unipd.it +39.0444 998735 Maurizio Faccio Assistant Professor and Researcher maurizio.faccio@unipd.it +39 049 8276796 Fabio Sgarbossa Assistant Professor and Researcher fabio.sgarbossa@unipd.it +39 049 8276796 Giorgia Zanin

  • Ph. D. student

giorgia.zanin@unipd.it +39 0444 998756 Mauro Gamberi Associate Professor mauro.gamberi@unipd.it +39 0444 998735

Vicenza Padova

Alessandro Andriolo

  • Ph. D. student

andriolo@gest.unipd.it +39 0444 998756 Umberto Peretti

  • Ph. D. student

uperetti@gest.unipd.it +39 0444 998756 Anna Azzi anna.azzi@unipd.it

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SLIDE 2

TEACHING ACTIVITY

Ingegneria Meccanica (Sede Padova) Laurea Triennale Impianti meccanici

3°anno 6 u.c.

Impianti Meccanici

3°anno 6 u.c.

Laurea Magistrale Impianti Industriali

1°anno 6 u.c. Logistica Industriale 2°anno 6 u.c.

Ingegneria Meccanica (Sede Vicenza) Laurea Triennale Mecc/Mct

Impianti meccanici 3°anno 9 u.c.

Laurea M

Innovazione del Prodotto Logistica del prodotto 1°anno 9 u.c.

Laurea M Meccatronica

Gestione degli impianti industr. 2°anno 9 u.c.

Ingegneria Gestionale (Sede Vicenza) Laurea Triennale Impianti meccanici

3°anno 9 u.c.

Laurea Magistrale

Impianti Industriali 1°anno 9 u.c. Logistica Industriale 2°anno 9 u.c.

Ph.D. School in “Mechatronics and Product Mechanical Innovation Engineering”

Head prof. Alessandro Persona 8 scholarships/year

450 students – 208 hrs lectures

24 total CFU

170 students – 234 hrs lectures

27 total CFU

350 students – 234 hrs lectures

27 total CFU XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

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SLIDE 3

RESEARCH TOPICS N.1 PRODUCTION SYSTEM DESIGN PRODUCTION & ASSEMBLY SYSTEM DESIGN

Optimal Centralization/Decentralization Degree of Component Inventory and Optimal Feeding System in an Assembly System

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

Mixed Model multi feeder assembly line design and balancing and sequencing

  

k j s k j s s m i

IL w X F

, , , )

(

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SLIDE 4

RESEARCH TOPICS N.1 PRODUCTION SYSTEM DESIGN

Framework for productivity and ergonomics improvement in assembly system design

ERGONOMIC PRODUCTION SYSTEM DESIGN

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

Most downloaded paper March 2012 IJIE:

Battini D., Faccio M., Persona A., Sgarbossa F., (2011). New methodological framework to improve productivity and ergonomics in assembly system design. International Journal of Industrial Ergonomics, Vol. 41, No. 1, pp. 30-42.2011.

Real time ergonomics analysis through motion capture system

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SLIDE 5

INNOVATIVE TECHNIQUES FOR MATERIAL MANAGEMENT

Consignment stock inventory model in an integrated supply chain

Single-vendor multi-buyer

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

Kanban number optimization procedure for Supermarket Warehouse

SKU SS LT C kanban   

stockout

  • perators

inventory tot

C C C C    Decision Varibles

  • N°Operators (LT)
  • Service Level

Parameters:

  • CV (Mix variation)
  • Models diversity index

Inventory level time time buyer vendor buyer i vendor Inventory level time time buyer vendor buyer i vendor Vendor Vendor Buyer Buyer

q

Vendor Vendor Buyer 1 Buyer 1 Buyer i Buyer i Buyer m Buyer m

q q q

a) b

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SLIDE 6

LOGISTICS

Order and batch picking problem

Analytical formulation Picking in AS/RS systems

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

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SLIDE 7

SUSTAIABLE SUPPLY NETWORK DESIGN AND TRANSPORTS

  • 200

400 600 800 1,000 1,200

Ansbach-Castiglione dS Ansbach-Collecchio Bissingen-Castiglione dS Meeder-Bologna Meeder-Collecchio Meeder-Novara Meeder-Soliera Meeder-S. M. di Zevio Rudolstadt-S. M. di Zevio Schesslitz-Collecchio Schrozberg-Castiglione dS

€ Carico - Scarico

Costo Combinato Costo Stradale

Transportation network design. Parametric modelling of freight networks. Internal and external cost estimation. Intermodality. Sustainability.

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

Sustainable supply chain network: closed loop with through the complete reprocessing of the end of life products by manufacturers

5 10 15 CLSC FWSC

€ (mil/year) Average disposal cost for FWSC FWSC average cost CLSC average cost Traditional company perspective Social responsability company perspective

Term Standardized Effect

AFG CG CEG CE EG BCG BCE BCEG BE BEG AC ACG AG ACE ACEG AEG BDF DF E BG AE BD D BF A G F BC C B

300 250 200 150 100 50 2,0

Factor RM/PC % E C T*% F PC /V al% G DISTA NC E Name A Ty pe of SC B REPRO C /TO T % C DC /V A L% D

Pareto Chart of the Standardized Effects

(response is TOTC, Alpha = ,05, only 30 largest effects shown) Mean of TOTC

1 16000000 12000000 8000000 0,8 0,4 0,2 0,1 0,0 0,5 0,3 0,1 0,5 0,4 0,3 16000000 12000000 8000000 0,9 0,7 0,5 0,65 0,50 0,35 2 1 16000000 12000000 8000000 Ty pe of SC REPRO C /TO T % DC /V A L% RM/PC % C T*% PC /V al% DISTA NC E

Main Effects Plot (data means) for TOTC

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SLIDE 8

PACKAGING DESIGN

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

Roadmap for packaging design studies and research Software packaging design optimization Hardware packaging design

  • ptimization: multi stress

simulation system

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SLIDE 9

RESEARCH TOPICS N.1 PRODUCTION SYSTEM DESIGN

Macro Healthcare logistics: a system dynamics framework

HEALTH CARE LOGISTICS

hospital 1 hospital 2 hospital n Healthcare Logistic HUB Drugs/materials Suppliers Area Vasta: group purchasing

  • rganization

wards beds

  • Beds number per ward
  • Average beds occupation
  • Beds occupation standard deviation
  • Average bed daily consumption

(drugs/materials/consumer items)

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

OPEN button Warning lights Drawer TAG/ BARCODE

Micro Healthcare logistics: automated RF dispenser for hospital drugs distribution

8:00 15 lug 2010 11:00 15 lug 2010 14:00 15 lug 2010 16:00 15 lug 2010 18:00 15 lug 2010 20:00 15 lug 2010 N° 123456 N° 123456
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SLIDE 10

RESEARCH TOPICS N.1 PRODUCTION SYSTEM DESIGN TRACKING AND TRACING MES SYSTEMS

Methodological framework to implement tracking and tracing by RF-ID

1. Definition of industrial and management requirements. 2. Identification of project conditions (PCs). 3. Identification of project variables (PVs). 4. Evaluation of technological alternatives. 5. Sensitivity analysis of different alternatives. 6. Economic evaluation of different alternatives. 7. Strategic evaluation of different alternatives. 8. Choice of the best alternative.

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

Industrial application: inside plant logistic Service application: routing optimization in waste collection

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SLIDE 11

Systemability Approach

Drive-Chain (left) and Gear (right) Reliability: Systemability vs Work Data Set

Spare Parts Management

TOTAL PRODUCTIVE MAINTENANCE

Innovative Maintenance Concepts: Systemability and Novel Spare Parts Management

Optimal Replacement Policy under Random Environments

In collaboration with prof. Pham - Rutgers University XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

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SLIDE 12

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

RESEARCH TOPICS N.1 PRODUCTION SYSTEM DESIGN AUXILIARY PLANTS ANALYSIS AND DESIGN

Ray-tracing simulation of ligth

  • 20
  • 15
  • 10
  • 5

5 10 15 20

  • 20
  • 15
  • 10
  • 5

5 10 15 20 y z rays target

0.2 0.4 0.6 0.8 1 0.2 0.4 0.6 0.8 1 Clearness index Kh Diffuse fraction Y

Solar radiation estimation with multi-location models

0.2 0.4 0.6 0.8 1 30 210 60 240 90 270 120 300 150 330 180

Ellipsoidal Solar Simulation

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SLIDE 13

TOP 10 PUBBLICATIONS last 5 years (2007-2012)

XVI Summer School "Francesco Turco“ Impianti Industriali Meccanici Abano Terme (Padova, Italy) - 14-16 September 2011

Authors Title Journal/Conference Year-Vol-PP. Research Topic Azzi, Battini, Faccio, Persona Mixed Model Assembly System with Multiple Secondary Feeder Lines: Layout Design and Balancing Procedure for ATO Environment International Journal of Production Research 2012, IN PRESS. 1 Gamberi , Manzini, Regattieri Simulink simulator for building hydronic heating systems using the Newton–Raphson algorithm. Energy and Buildings 2009, Vol. 41, pp. 848 - 855. 2 Faccio, Persona, Zanin Waste collection multi objective model with real time traceability data Waste Management 2011, Vol. 31 No.12,

  • pp. 2391-2405.

3 Battini, Faccio, Persona, Sgarbossa New methodological framework to improve productivity and ergonomics in assembly system design International Journal of Industrial Ergonomics 2011, Vol. 41, No. 1,

  • pp. 30-42.

4 Azzi, Battini, Faccio, Persona, Sgarbossa Innovative Travel Time Model For Dual-Shuttle Automated Storage/Retrieval Systems Computers & Industrial Engineering 2011, Vol.61, N.3,

  • pp. 600-607.

5 Battini, Gunasekaran, Faccio, Persona, Sgarbossa Consignment Stock inventory model in an integrated supply chain International Journal of Production Research 2010, Vol. 50, No.5- 8, pp.775-788, 5 Battini, Faccio, Persona, Sgarbossa Design of the optimal feeding policy in an assembly system. International Journal of Production Economics 2009, Vol. 121, No. 1, pp.233-254. 5 Azzi, Battini, Persona, Sgarbossa Decreasing Network Complexity with Logistics Outsourcing: An Entropic Approach International Journal Of Procurement Management 2010, Vol.3-4, pp. 339-360. 6 Azzi, Battini, Persona, Sgarbossa Packaging Design: General Framework and Research Agenda. Packaging Technology and Science 2012, DOI: 10.1002/pts.993. 6 Azzi, Battini, Faccio, Persona Variability-oriented assembly system design: a case study in the construction industry Assembly Automation 2011, Vol.31, No.4,

  • pp. 348–357.

7

Research Topics – Ing/Ind-17 1 2 3 4 5 6 7 Production system analysis and design Auxiliary plant analysis and design Processes and production technologies Ergonomics and safety

  • f industrial systems

Production system management Logistics Production system automation

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SLIDE 14

RESEARCH PROJECT INDUSTRIAL PARTNERS last 5 years (2007-2012)

GENERALI GROUP (Mogliano V.to) ARNEG (Padova) AFV (Vicenza) POZZOLI (Milano) TVS (Urbino) LEGNOPAN (Piovene Rocchette) EME GROUP (Belluno) POLO FREDDO (Padova) STORTI INTERNATIONAL (Verona) COMEM (Vicenza) FAVINI (Bassano) ACC (Pordenone) ROVAGNATI (Monza) TONON40 (Oderzo) COVE (Vicenza) INTERPORTO DI PADOVA (Padova) METALSTAMPO (Vicenza) CAME (Casier-Treviso) UNO PIU’ (Viterbo) HAVI LOGISTICS (Bomporto - MO) FITT GROUP (Vicenza) GRUPPO VERONESI (Verona) MARCOLIN (Longarone) SONEPAR (Padova) Project Year Area Description FSU 2011 3 Development of low energetic consumption technologies, employment of low environmental impact materials and implementation of new systems designed for food safety and product quality REGIONE VENETO 2011 6 La tracciabilità e la gestione delle scorte di materiale sanitario nella rete ospedaliera PRIN 2008 6 Drug distribution process optimization and critical events traceability UNIPD 2008 6 Logistic package systems design: innovative models and tools GRUPPO MASTROTTO (Vicenza) GRUPPO GABRIELLI (Padova) AERMEC (Bevilacqua VR) PEDROLLO (San Bonifacio VR) LINZ (Arcole) SISMA (Schio) SACME (Schio) COMETE gioielli (Vicenza) ARSS (Venezia) CEG (Rimini) ALPEGO (Vicenza) ACC (Hungary)

RESEARCH INDUSTRIAL PROJECTS: STRUCTURED PARTNERS (2007-2012) RESEARCH PROJECTS (2007-2012): PUBLIC FUNDING

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

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SLIDE 15

INDUSTRY REQUIREMENTS TRENDS AND INNOVATIONS: ACTUAL COLLABORATIONS

XVII Summer School "Francesco Turco“ Industrial Mechanical Plants - SSD ING-IND/17 Venice (Italy) 12-14September 2012

Transportation system alert

FCS –FAST CARGO SYSTEM SOLUTION