Unity Forge Private Ltd Company Presentation Agenda Brief about - - PowerPoint PPT Presentation

Unity Forge Private Ltd

Company Presentation

Agenda

Brief about Unity Forge Quality Assurance Awards Manufacturing Capabilities Salient Features of Manufacturing Facilities Design & Development Capabilities

About Unity Forge

• Set up as an ancillary to the Enfield group in Dec 1964,

to meet the growing need for high quality forgings, ccommenced production in 1965.

• Gradually forged ahead to become a name to reckon with

in the forging space.

• An ISO 9001-2008 Certified Organization, our strength and
• ur prime focus is strict adherence to quality standards.
• We are located about 45 minutes from the Chennai airport,

in Maraimalai Nagar, a satellite industrial township.

• The company has a proud tradition of forging, combined

with a policy of continuous investment in latest technology.

• Caters to a wide range of industries which include the

Automobile, Defence, Flow control, Wind, Power, Solar, Infrastructure and General Engineering Industries.

• Manufacture forgings in the weight range of 200 Gms to 25 Kgs.

Unity Forge Mission & Values

Mission

• The Mission of Unity Forge is to be the most preferred and

admired steel forging company in the forging market, while satisfying our customers, employees, shareholders and society.

• Create and build long term relationships based on trust.

Strive for excellence in client servicing. Offer quality products at competitive prices.

Values

• Customer comes first. Our people are our assets. Profits are

critical for growth. Quality in everything we do. Integrity is never compromised. Process Orientation is our habit.

History & Milestones

Establishment Quality Awards

• 1964 : Unity Forge Established at

Thiruvottiyur

• 1965 : Commenced production
• 1984 : Plant amalgamated with

existing plant in maraimalainagar

• 1998 : Certified for ISO

9001:2008

• 1991 :Certified for exporter
• 1995 :Certified for IBR Boiler

Operations

• 1996-97 & 1997-98 :

Best Performance Award in Quality and Delivery – Hindustan Motors

• 2012 : Best Business Partner

Award – BHEL, Trichy

An ISO 9001-2008 and Boiler certified organization

Organization chart

Segment wise customers

Segment Domestic & Export customers

POWER GENERAL ENGINEERING EARTH MOVERS

Segment wise customers

Segment Domestic & Export customers

VALVES / FLOW COTROL AUTO COMPONENTS GOVERNMENT SECTORS HCV

Our sales

2212 1751 1244 1327 1331

500 1000 1500 2000 2500

2011-12 2012-13 2013-14 2014-15 2015-16

TURN OVER

Rs in Lakhs

Our facility

• Our facilities provide the flexibility to produce metallurgically

sound forgings for specific customer needs. Allow for the manufacture of forgings in a wide range and provide versatility in terms of component size, shape and material specification.

• An exclusive bay of Friction drop hammers, from 750 kgs to 2000

kgs capacity with individual billet heating furnaces and trimming presses constitute the forge shop.

• We are equipped with a full fledged tool room to manufacture dies

and tools. Advanced equipment such as VMC and Spark erosion machines (EDM) are used.

• A State of the art continuous pusher type furnace along with a

battery of oil fired furnaces and supported by an furnace with adequate mechanical handling facilities and temperature control systems constitute the Heat treatment shop, which facilitates normalizing, annealing, hardening and tempering processes.

Our team

• We draw strength from our team of experienced

professional workforce committed to quality and delivery.

• The company has highly trained specialists in die

design, engineering, metallurgy and manufacturing.

• They work hand-in-hand to effectively design and

produce the customer's products.

• This skilled group is available to assist in not only

developing quality forged parts but to achieve the maximum advantages of the forging process.

Our policy

• Quality is our watchword. We believe that our success depends entirely on delivering the

quality our customer requires.

• Our policy is to always attain and wherever possible exceed the standards expected by
• ur valued customers. This is achieved by continuous improvement program in process

discipline, manufacturing methods and quality systems.

• Our success is in our regular interactions with laboratories, premier forging institutes and
• f course, our long term association with our prestigious customers.
• We believe and put into practice Do it right the first time. Our objectives include

developing our employees to improve and sustain their skills to meet the customer expectations of quality and schedule.

Quality

• Having established a reputation for

making quality forgings in the Domestic & International market.

• Quality in process discipline and

manufacturing methods

• ISO 9001- 2008 Certified
• Fortified by our performance, our

products are now poised for a bigger entry into the international arena.

Product sector

• Forgings and machined

components for

– Auto sector – Valve and Oil field industry – Defense industry – Railway and Wind – General Engineering

Product Range

• Crankshafts
• Camshafts
• Rocker Levers
• Gear Blanks
• Flanges, Jaw Ends
• Connecting Rods
• Forks, Valve Body
• Bonnet, Yoke
• Mount, Cup Spindle
• Turnbuckle, Clevis
• Tow Ball, Eye nut
• Wagon Coupler
• Oil Field Equipment

Our products

Our products

Our products

Design & Development capabilities

D&D

• Focused on complex, critical parts & applications
• Development of integrated, cost-efficient solutions
• High expertise, long-time experienced staff, project management.
• Use of state-of-the-art software.

Application Engineering

• Close collaboration with all customers in early stage of application design.

Manufacturing Capabilities & Facilities

In-House Mfg Facilities – Friction Drop hammer Forging – Trimming press – Heat Treatment – Shot Blasting – Fettling – Coining – Magna flux Sub-Contract – Machining – Tapping – Plating In-House Tool & Die Process

Manufacturing Capabilities & Facilities

Testing facilities

Salient features – Traceability

• All Receipt Inspection, In process Inspection and Final

Inspection records are available.

• All records are linked to RAC / Heat code / Heat number.
• Complete traceability of the forging till RM Source Heat Number.

Awards

Best Performance in Quality & Delivery from HM - 1997 Best Performance in Quality & Delivery from HM - 1998 Consistent Performance Award from BHEL-2012 Safety Award

Thank You

Corporate Office: Unity Forge Pvt Ltd, 3rd Floor, No. 96,

• Dr. Radhakrishnan Salai,

Mylapore – 600 004, Tamil Nadu, India. Phone: +91-44 - 46236601 Factory Address: D-10, Kamarajar Salai, Maraimalai Nagar - 603 209 Tamil Nadu, India. Phone: +91- 44 - 27452261 / 62 E-Mail : unityforge@unityforge.com Web: www.unityforge.com