Tram Brakes Final Presentation Team Members: Tim Lagasse Binh - - PowerPoint PPT Presentation

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Tram Brakes Final Presentation Team Members: Tim Lagasse Binh - - PowerPoint PPT Presentation

Tram Brakes Final Presentation Team Members: Tim Lagasse Binh Nguyen Andrew Skidmore Faculty Advisor Dr. Sung Yi Project Sponsor Zdenek Zumr June 2 nd 2010 Project Background: Tram located at residence


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SLIDE 1

Tram Brakes

Final Presentation

  • Team Members:

– Tim Lagasse – Binh Nguyen – Andrew Skidmore

  • Faculty Advisor

– Dr. Sung Yi

  • Project Sponsor

– Zdenek Zumr

June 2nd 2010

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SLIDE 2

Project Background:

  • Tram located at

residence

  • Driveway rises at 30°

slope

  • Carries people and cargo
  • Operates on one pull

cable

  • Emergency Braking

system required

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SLIDE 3

Mission Statement:

  • Design and prototype

braking system

  • System acts in event of

cable malfunction

  • Two alternative concepts

─ Completely stop ─ Automatically descend

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SLIDE 4

Product Design Specifications:

Brake system

  • Stop the cart with acceleration not greater than 2 m/s2
  • Should have a manual brake release on the cart
  • All components must be mechanical
  • Cart must be easily removable
  • Documentation including Bill of Materials, Operating and

Maintenance instructions

  • Safety factor for all components of at least 2
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SLIDE 5

Top Level Design Concepts

T- Bar & Caliper Caliper on Cable

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SLIDE 6

Final Design

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SLIDE 7

Final Design

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SLIDE 8

Original Caliper

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SLIDE 9

Modified Caliper

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SLIDE 10

Modified Caliper

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SLIDE 11

Caliper Release Assembly

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SLIDE 12

Caliper Release Assembly

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SLIDE 13

Caliper Activation Arm

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SLIDE 14

Spring Assembly

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SLIDE 15

Cable Guide

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SLIDE 16

Final Design

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SLIDE 17

Final Product Evaluation

  • 33 requirements specified in PDS
  • Most are simple yes/no
  • 6 requirements have been determined to be

highly important to the success of the project

  • All PDS requirements have been met
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SLIDE 18

Manual Release Provision

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SLIDE 19

Capture Cart to Rails

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SLIDE 20

Completely Mechanical

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SLIDE 21

Three Major PDS Requirements

  • Brake system will bring cart and up to 600

pounds of passengers & cargo to stop if pull cable or winch fails

  • Stopping acceleration must not be greater

than startup acceleration

  • All components must be designed and built to

have a safety factor of at least 2

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SLIDE 22

Things We Learned

  • Ineffective communication within the team

lead to problems with production and installation of the final product

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SLIDE 23

Conclusion

  • The design, production, and installation of the

emergency brake system is complete

  • Testing has shown the system works exactly as it

was designed to.

  • All PDS requirements have been fulfilled
  • The project sponsor has approved the final

product

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SLIDE 24

Questions?